Mitsubishi Outlander XL. Manual - part 600

 

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Mitsubishi Outlander XL. Manual - part 600

 

 

GROUP 35A

BASIC BRAKE SYSTEM

CONTENTS

GENERAL INFORMATION............

35A-3

GENERAL SPECIFICATIONS.........

35A-3

SERVICE SPECIFICATIONS.........

35A-4

LUBRICANTS.....................

35A-5

BASIC BRAKE SYSTEM DIAGNOSIS
...............................

35A-5

INTRODUCTION TO BASIC BRAKE SYSTEM
DIAGNOSIS......................

35A-5

BASIC BRAKE SYSTEM DIAGNOSTIC
TROUBLESHOOTING STRATEGY.......

35A-5

SYMPTOM CHART..................

35A-5

SYMPTOM PROCEDURES............

.35A

-6

INSPECTION PROCEDURE 1: Vehicle Pulls
to One Side when Brakes are Applied
.................................

35A-6

INSPECTION PROCEDURE 2: Insufficient
Braking Power....................

35A-7

INSPECTION PROCEDURE 3: Increased
Pedal Stroke (Reduced Pedal-to-Floor
Board Clearance).................

35A-7

INSPECTION PROCEDURE 4: Brake Drag
.................................

35A-8

INSPECTION PROCEDURE 5: Scraping or
Grinding Noise when Brakes are Applied
.................................

35A-9

INSPECTION PROCEDURE 6: Squealing,
Groaning or Chattering Noise when
Brakes are Applied..............

35A-10

INSPECTION PROCEDURE 7: Squealing
Noise when Brakes are not Applied
................................

35A-11

INSPECTION PROCEDURE 8: Groaning,
Clicking or Rattling Noise when Brakes
are not Applied.................

35A-12

SPECIAL TOOL..................

35A-14

ON-VEHICLE SERVICE............

35A-14

BRAKE PEDAL CHECK.............

35A-14

BRAKE BOOSTER OPERATION CHECK
..............................

35A-16

CHECK VALVE OPERATION CHECK
..............................

35A-18

BLEEDING......................

35A-18

BRAKE FLUID LEVEL SWITCH CHECK
..............................

35A-19

DISC BRAKE PAD CHECK AND REPLACEMENT
..............................

35A-20

BRAKE DISC THICKNESS CHECK. . . .

35A-21

BRAKE DISC RUNOUT INSPECTION AND
CORRECTION....................

35A-21

MASTER CYLINDER FUNCTION CHECK
..............................

35A-22

BRAKE PEDAL...................

35A-22

REMOVAL AND INSTALLATION......

35A-22

BRAKE PEDAL INSPECTION........

35A-24

CHECK THE STOPLIGHT SWITCH CONTINUITY.
................................

35A-24

35A-1

Continued on next page

BRAKE PEDAL DISTORTION CHECK....

35A-25

MASTER CYLINDER ASSEMBLY AND BRAKE
BOOSTER.......................

35A-25

REMOVAL AND INSTALLATION......

35A-25

FRONT DISC BRAKE ASSEMBLY.....

35A-28

REMOVAL AND INSTALLATION......

35A-28

DISASSEMBLY AND ASSEMBLY......

35A-30

FRONT DISC BRAKE ASSEMBLY INSPECTION
..............................

35A-32

REAR DISC BRAKE ASSEMBLY......

35A-33

REMOVAL AND INSTALLATION......

35A-33

DISASSEMBLY AND ASSEMBLY......

35A-35

REAR DISC BRAKE ASSEMBLY INSPECTION
..............................

35A-37

35A-2

GENERAL INFORMATION

M13501000001USA0000010001

Brake  systems  with  higher  reliability  and  durability
have achieved distinguished braking performance.

 

FEATURES

IMPROVEMENT OF BRAKING PERFORMANCE

In addition to the 10-inch single brake booster, the
small and long stroke-type master cylinder is used
to  achieve  the  downsizing  and  secure  the  assist
force.

The installation of 16-inch ventilated disc brake on
the front axle and 16-inch solid disc brake on the
rear  axle  achieves  the  secure  braking  force  and
direct braking feeling.

IMPROVEMENT IN SAFETY

The  4-wheel  anti-lock  brake  system  (4ABS)  has
been installed to prevent slippage resulting from the
wheel lock and assure stable vehicle posture and
driveability.

Electronic control braking force distribution system
(EBD) has been adopted to assure the maximum
braking  force  independently  of  the  passenger'
position in the vehicle.

X-type piping of brake lines have been adopted for
the front and rear wheels.

Audible  wear  indicator  has  been  adopted  to  the
front and rear brake pads to warn the driver of the
wear limit.

SERVICE QUALITY IMPROVEMENTS

Diagnostic  function  has  been  adopted  to  ABS  for
easier inspection.

Brake  fluid  reservoir,  master  cylinder,  and  brake
booster  have  been  integrated  for  downsizing  and
better serviceability.

ZC6016900001

Brake booster

Master cylinder

Hydraulic unit

Front disc brake

Rear disc brake

Reserve tank

GENERAL SPECIFICATIONS

M13501000002USA0000010001

Item

Specifications

Master cylinder

Type

Tandem type

BASIC BRAKE SYSTEM

35A-3

GENERAL INFORMATION

Item

Specifications

I.D. mm (in)

20.6 (0.81)

Brake booster

Type

Vacuum type, single

Effective dia. of power cylinder mm
(in)

255 (10.0)

Boosting ratio

8.5 (Pedal pressure: 160N)

Rear wheel hydraulic control method

Electronic

 control

 braking

 force

distribution system (EBD)

Front brake

Type

Floating caliper 1 piston ventilated disc
(V6-S57)

Disc  effective  dia  ×  thickness  mm
(in)

294 × 26 (11.6 × 1.02)

Wheel cylinder I.D. mm (in)

57.1 (2.25)

Pad thickness mm (in)

10.0 (0.39)

Clearance adjustment

Automatic adjustment

Rear brake

Type

Floating caliper 1 piston solid disc (S6-
S38)

Disc  effective  dia  ×  thickness  mm
(in)

302 × 10 (11.9 × 0.39)

Wheel cylinder I.D. mm (in)

38.1 (1.50)

Pad thickness mm (in)

10.0 (0.39)

Clearance adjustment

Automatic adjustment

SERVICE SPECIFICATIONS

M13501000003USA0000010000

Item

Standard value

Limit

Brake pedal height mm (in)

221.8 - 227.8
(8.7 - 9.0)

-

Dimension from the brake booster stud bolt end to the clevis hole
center mm (in)

75.8 - 80.2
(2.98 - 3.16)

-

Brake pedal play mm (in)

3 - 8 (0.12 - 0.31)

-

Pedal-to-floor clearance when brake pedal is depressed mm (in)
[Pedal depression force: approx. 500 N]

80 (3.15) or more

-

Fluid  pressure  generated  by
brake  booster  non-servo  effect
test kPa (psi)

Pedal depression force: 100 N 200 (29) or more

-

Pedal depression force: 300 N 1,800 (261) or more -

Fluid  pressure  generated  by
brake  booster  servo  effect  test
kPa (psi)

Pedal depression force: 100 N 6,050 - 7,950

(877 - 1,153)

-

Pedal depression force: 300 N 10,720  (1,554)  or

more

-

Front disc brake

Pad thickness mm (in)

10.0 (0.39)

Minimum 2.0 (0.08)

Brake disc thickness mm (in)

26.0 (1.02)

Minimum 24.4 (0.96)

Brake disc runout mm (in)

-

0.06 (0.0024)

35A-4

BASIC BRAKE SYSTEM

SERVICE SPECIFICATIONS

 

 

 

 

 

 

 

Content   ..  598  599  600  601   ..