Mitsubishi Outlander XL. Manual - part 180

INSTALLATION SERVICE POINTS

>>A<< CAMSHAFT, RIGHT / CAMSHAFT, LEFT
INSTALLATION

ZK6000600000

Slit (left bank only)

Use  care  to  prevent  confusion  of  the  right  and  left  bank
camshafts.

1.

Apply engine oil to the camshaft journals and cams and then
install the camshafts.

NOTE: 

The left bank camshaft is identified by a slit 4

mm (0.16 inch) wide at the rear end of the camshaft.

2.

Install the cylinder head, placing the dowel pin of the camshaft
upward.

 

>>B<< CAMSHAFT POSITION SENSING CYLINDER
INSTALLATION

1.

Mate the groove on the camshaft rear end face properly with
the protrusion of the camshaft position sensing cylinder so that
the camshaft position sensing cylinder can be installed.

ZK602101AA00

MB990767

MD998719

2.

Install the camshaft sprocket and the camshaft sprocket bolt
to  the  camshaft.  Using  the  special  tools  MB990767  and
MD998719,  prevent  the  camshaft  position  sensing  cylinder
from rotating and tighten it to the specified torque.

 

>>C<< LASH ADJUSTER INSTALLATION

If the lash adjuster is re-used, clean the lash adjuster. (Refer
to lash adjuster inspection P.11B-43.)

ENGINE OVERHAUL

11B-39

ROCKER COVER AND CAMSHAFT

ZK602104AA00

MD998443

MD998443

Fit the lash adjuster onto the rocker arm without allowing diesel
fuel to spill out. Fit special tool MD998443 to prevent the lash
adjuster coming from free and falling to the floor.

 

>>D<< ADJUSTING SCREW INSTALLATION

ZK6021180000

3 mm

Install provisionally the screw to rocker arm, insert it so that end
of the screw is flush with the edge of the rocker arm or projects
slightly 3 mm (0.1 inch).

 

>>E<< ROCKER ARMS AND SHAFT / ROCKER SHAFT CAP
INSTALLATION

1.

In accordance with the tags for the reinstallation, install the
rocker arm and so on to the rocker arm shaft.

11B-40

ENGINE OVERHAUL

ROCKER COVER AND CAMSHAFT

ZK601903

Exhaust side

Intake side

Notch

Notch

Identification mark

Identification mark

0000

2.

Temporarily install the intake rocker arms and shaft.

NOTE: 

Place the notch on the end face in the direction

shown in the illustration.

3.

Temporarily install the exhaust rocker arms shaft.

NOTE: 

Place the notch on the end face in the direction

shown in the illustration.

NOTE: 

Install the rocker arm shaft with oil hole to the

lower (cylinder head) side.

4.

Install the rocker shaft cap.

NOTE: 

Pay attention to the installation direction of the

rocker shaft cap at the exhaust side.

5.

Confirm the each rocker arm and rocker arm shaft assembly
are in position and then tighten to the specified torque.

Tightening torque:

Exhaust side (M6): 13 ± 1 N·m (115 ± 8 in-lb)
Intake side (M8): 31 ± 3 N·m (23 ± 2 ft-lb)

 

ENGINE OVERHAUL

11B-41

ROCKER COVER AND CAMSHAFT

>>F<< CAMSHAFT OIL SEAL INSTALLATION

ZK602117

<Right bank side>

0000

MD998713

Oil seal

Camshaft

Camshaft
sprocket bolt

ZK602116

MD998713

MD998777

0000

Camshaft

Oil seal

<Left bank side>

Camshaft
sprocket bolt

1.

Use  special  tools  MD998713  and  MD998777  to  install  the
camshaft oil seal.

2.

Screw the camshaft sprocket bolt until the special tool touches
the end face of the cylinder head.

 

>>G<< ROCKER COVER, RIGHT / ROCKER COVER, LEFT
INSTALLATION

ZK6040880000

1

2

3

4

5

6

1

2

5

4

3

6

Timing belt side

Right 
bank

Left 
bank

Tighten the rocker cover to the specified torque in the sequence
shown in the illustration.

Tightening torque: 8.3 ± 1.0 N·m (74 ± 8 in-lb)

CAMSHAFT INSPECTION

M11103000903USA0000010000

11B-42

ENGINE OVERHAUL

ROCKER COVER AND CAMSHAFT