Mitsubishi Outlander XL. Manual - part 65

 

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Mitsubishi Outlander XL. Manual - part 65

 

 

15. COOLANT HOSES (RADIATOR HOSE,

HEATER HOSE) (INSPECT)

M10001000097USA0000010000

Inspect the surface of radiator hoses and heater hoses for heat
and  mechanical  damage.  Hard  and  brittle  rubber,  cracking,
tears,  cuts,  abrasions  and  excessive  swelling  indicate
deterioration of the rubber.

16. DISC BRAKE PADS (INSPECT FOR WEAR)

M10001000032USA0000010000

ZC6011040000

Check for fluid contamination and wear. Replace the complete
set of pads if any one pad is defective.

Thickness of lining
Minimum limit: 2.0 mm (0.08 in)

The pads for the right and left wheels should be replaced at
the same time. Never split or intermix brake pad sets. All
four pads must be replaced as a complete set.

17. BRAKE HOSES (CHECK FOR

DETERIORATION OR LEAKS)

M10001000034USA0000010000

Inspection of brake hoses should be included in all brake service
operations.
The hoses should be checked for:

1.

Incorrect length, severe surface cracking, pulling, scuffing or
worn spots. (If the fabric casing of the hoses is exposed by
cracks or abrasion in the rubber hose cover, the hoses should
be replaced. Eventual deterioration of the hose and possible
bursting failure may occur).

2.

Incorrect installation, twisting or interference with wheel, tire
or chassis.

18. BALL JOINT AND STEERING LINKAGE SEALS

(INSPECT FOR GREASE LEAKS AND DAMAGE)

M10001000035USA0000010000

ZC6011060000

Bellows

Dust cover

1.

These components, which are permanently lubricated at the
factory,  do  not  require  periodic  lubrication.  Damaged  seals
and bellows should be replaced to prevent leakage or grease
contamination.

2.

Inspect the dust cover and bellows for proper sealing, leakage
and damage, and replace them if defective.

GENERAL <BODY AND CHASSIS>

00-69

MAINTENANCE SERVICE

19. DRIVE SHAFT BOOTS (INSPECT FOR GREASE

LEAKS AND DAMAGE)

M10001000036USA0000010000

ZC0001090000

Boots

1.

These components, which are permanently lubricated at the
factory,  do  not  require  periodic  lubrication.  Damaged  seals
and boots should be replaced to prevent leakage or grease
contamination.

2.

Inspect  the  boots  for  proper  sealing,  leakage  and  damage.
Replace them if defective.

20. SUSPENSION SYSTEM (INSPECT FOR

LOOSENESS AND DAMAGE)

M10001000096USA0000010000

Visually  inspect  the  front/rear  suspension  components  for
deterioration and damage. Re-tighten the front/rear suspension
components retaining bolts to specified torque.

21. REAR AXLE OIL (CHECK OIL LEVEL)

M10001000075USA0000010000

Rear differential oil check

1.

Remove the filler plug.

ZC6011100000

Gear oil

Upper  
limit

Lower  
limit

8 mm (0.3 in)

2.

Check  that  gear  oil  level  is  not  8  mm  (0.3  inch)  below  the
bottom of filler plug hole.

3.

Tighten the filler plug to the specified torque.

Tightening torque: 32 ± 2 N·m (23 ± 2 ft-lb)

00-70

GENERAL <BODY AND CHASSIS>

MAINTENANCE SERVICE

22. TIRES (ROTATE)

M10001000089USA0000010000

ZC6011110000

Rotate tires regularly to equalize tire wear and help extend tire
life.  Recommended  tire  rotation  is  every  12,000  km  (7,500
miles).
Timing for the rotation may vary according to vehicle condition,
road surface conditions, and individual driver's habits.
When rotating tires, check for uneven wear, damage, and wheel
alignment.  Abnormal  wear  is  usually  caused  by  incorrect  tire
pressure, improper wheel alignment, out-of balance wheels, or
severe braking.
The first rotation is the most important, to achieve more uniform
wear for all tires on the vehicle.

23. AIR FILTER (REPLACE)

M10001000090USA0000010000

1.

Remove the glove box. (Refer to GROUP 52A - Instrument
Panel Removal and Installation P.52A-2)

2.

Remove the two screws as shown, and replace the clean air
filter.

3.

Install the glove box.

MAIN SEALANT AND ADHESIVE TABLE

M10001000038USA0000010000

Application

3M™ No.

Loctite®/
permatex®No.

ENGINE  AND
DRIVETRAIN

Between  rocker  cover  and
camshaft

 bearing

 cap.

Between

 rocker

 cover,

semicircular  packing  and
cylinder  head.  Between  oil
pressure switch and engine.

3M™  AAD  Part  No.  08672
Ultrapro High Temp. Silicone
Gasket or 3M™ AAD Part No.
8679

 Black/8678

 Black

Press-In-Place

 Silicone

gasket strips

Permatex®Ultra Black 598,
No.82180

Between

 engine

 coolant

temperature  switch,  engine
coolant  temperature  sensor,
thermo valve, thermo switch,
joint,

 engine

 coolant

temperature

 gauge

 unit

(large-size) and engine

3M™  AAD  Part  No.  08731
Medium

 Strength

 Blue

Threadlocker

Loctite®242  Blue  Service
Tool Removable 24200

Between  oil  pan  and  engine
block

3M™  AAD  Part  No.  08672,
3M™ AAD Part No. 08704 or
3M™

 AAD

 Part

 No.

08679/8678

Permatex®Ultra Gray 599,
No.82194

WEATHERSTRI
PPING

 FOR

GLASS

Between  tempered  glass,
body

 flanges,

 and

weatherstrip

3M™  AAD  Part  No.  08509
Auto  Bedding  and  Glazing
Compound or 3M™ AAD Part
No.

 08633

 Windo-weld

Resealant

-

GENERAL <BODY AND CHASSIS>

00-71

MAINTENANCE SERVICE

Application

3M™ No.

Loctite®/
permatex®No.

WEATHERSTRI
PPING

 FOR

GLASS

Between laminated glass and
weatherstrip

3M™ AAD Part No. 08633

-

INTERIORS

Adhesive  of  vinyl  chloride
cloth

3M™  AAD  Part  No.  08088
General  Trim  Adhesive  or
3M™  AAD  Part  No.  08064
Vinyl Trim Adhesive

Permatex®Vinyl Repair Kit
No.81786

Adhesion of door weatherstrip 3M™  AAD  Part  No.  08001

(yellow)  or  3M™  AAD  Part
No.  08008  (black)  Super
Weatherstrip  Adhesive  or
3M™  AAD  Part  No.  08011
Black Weatherstrip Adhesive

Permatex®Super

 Black

Weatherstrip Adhesive No.
82, 81850

Sealing  of  various  grommets
and packing

3M™ AAD Part No. 08509 or
3M™ AAD Part No. 8678

-

Adhesion  of  headliners  and
various  interior  decorative
materials

3M™  AAD  Part  No.  08088
General  Trim  Adhesive  or
3M™  AAD  Part  No.  08090
Super Trim Adhesive

Permatex®Spray
Adhesive No.82019

BODY
SEALANTS

Sealing of sheet metal joints,
drip  rail,  floor,  side  panels,
trunk,  front  panel,  tail  gate
hinge

3M™  AAD  Part  No.  08531
Heavy  Drip-Check  Sealer
(gray) or 3M™ AAD Part No.
08302  Ultrapro  Autobody
Sealant (clear) or 3M™ AAD
Part No. 08361 Urethane A/B
Sealant (gray or white)

-

Miscellaneous  body  sealants
(original mounted
w/adhesive tape)

Waterproof door film

Fender panel

Splash shield

Mud guard

Rear combination light

3M™  AAD  Part  No.  08633
Windo-weld Resealant

-

Fuel Tank and Pad

3M™  AAD  Part  No.  08088
General  Trim  Adhesive  or
3M™  AAD  Part  No.  08090
Super Trim Adhesive

Permatex®Spray
Adhesive No.82019

CHASSIS
SEALANT

Sealant  of  various  flange
faces and threaded parts.
Packing of fuel gauge unit

3M™  AAD  Part  No.  08730
High

 Strength

 Red

Threadlock or 3M™ AAD Part
No.  08731  Medium  Strength
Blue Threadlocker

Loctite®272 High Strength
and  High  Temperature
27200

00-72

GENERAL <BODY AND CHASSIS>

MAIN SEALANT AND ADHESIVE TABLE

 

 

 

 

 

 

 

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