Mitsubishi Outlander GS45X. Manual - part 516

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-19

DISASSEMBLY AND ASSEMBLY

M1135006800283

<FUEL TANK ASSEMBLY>

REMOVAL SERVICE POINT

.

<<A>> FUEL PUMP MODULE REMOVAL

CAUTION

Pay attention not to damage the fuel level sensor and float 
of the fuel pump module when removing the fuel pump 
module from the fuel tank.

AC703467

2.5 ± 0.4 N·m
22 ± 4 in-lb

5.0 ± 1.0 N·m
44 ± 9 in-lb

1

2

9

10

AC

4

5

6

7

8

3

N

Fuel tank removal steps 

1.

Plate

<<A>>

>>A<<

2.

Fuel pump module

3.

Fuel pump module gasket

4.

Fuel filler hose

5.

Fuel leveling hose

6.

Fuel tank vapor hose A

7.

Fuel tank vapor hose B

8.

Fuel shut-off valve

9.

Fuel tank lower protector

10. Fuel tank

Fuel tank removal steps 

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-20

INSTALLATION SERVICE POINT

.

>>A<< FUEL PUMP MODULE INSTALLATION

CAUTION

• Pay attention not to damage the fuel level sensor and 

the float of the fuel pump module when installing it to 
the fuel tank.

• When installing the fuel pump module to the fuel tank, 

check that the fuel level sensor moving area moves 
smoothly.

REMOVAL AND INSTALLATION <AWD>

M1135001903455

<FUEL TANK>

Pre-removal operation
• Draining Fuel

• Propeller Shaft Removal (Refer to GROUP 25, Propeller 

Shaft 

P.25-7

).

• Center Exhaust Pipe Removal (Refer to GROUP 15, 

Exhaust Pipe Main Muffler 

P.15-22

 <2.4L Engine>, 

P.15-25

 <3.0 L Engine>).

• Engine Room Under Cover Rear Removal (Refer to 

GROUP 51, Under Cover 

P.51-22

).

Post-installation operation
• Engine Room Under Cover Rear Installation (Refer to 

GROUP 51, Under Cover 

P.51-22

).

• Center Exhaust Pipe Installation (Refer to GROUP 15, 

Exhaust Pipe Main Muffler 

P.15-22

 <2.4L Engine>, 

P.15-25

 <3.0 L Engine>).

• Propeller Shaft Installation (Refer to GROUP 25, Propeller 

Shaft 

P.25-7

).

• Refilling Fuel

• Check for Fuel Leaks

AC703464

9

9

10

2

5

1

3

4

AB

6

7

8

11

13 ± 2 N·m
111 ± 22 in-lb

41 ± 10 N·m
31 ± 7 ft-lb

13 ± 2 N·m
111 ± 22 in-lb

41 ± 10 N·m
31 ± 7 ft-lb

22 ± 5 N·m
16 ± 4 ft-lb

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-21

<FUEL TANK FILLER TUBE>

Fuel tank removal steps 

•

Second seat assembly (Refer to 
GROUP 52A, Second Seat 
Assembly 

P.52A-25

)

<<A>>

1.

Fuel pump module connector 
connection

<<A>>

2.

Fuel tank differential pressure 
sensor connector connection

<<A>>

>>A<<

3.

Fuel main pipe connection

<<B>>

4.

Fuel level sensor (sub) connector

5.

Fuel filler hose connection

6.

Fuel leveling hose connection

7.

Fuel tank vapor hose A 
connection

8.

Fuel tank vapor hose B 
connection

9.

Parking brake rear cable clamp 
connection

<<C>>

•

Rear deferential support member 
mounting bolt

<<C>>

10. Fuel tank band

<<C>>

11. Fuel tank assembly

Fuel tank removal steps 

AC901678AD

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

5

6

7

8

12

13

14

16

15

17

Fuel tank filler tube removal 
steps 

5.

Fuel filler hose connection

6.

Fuel leveling hose connection

7.

Fuel tank vapor hose A 
connection

8.

Fuel tank vapor hose B 
connection

12. Fuel vapor tube connection

13. Fuel leveling pipe
14. Fuel leveling hose
15. Fuel tank filler tube assembly
16. Fuel cap
17. Fuel tank filler tube boots

Fuel tank filler tube removal 
steps (Continued)

FUEL TANK

TSB Revision

FUEL SUPPLY

13C-22

REMOVAL SERVICE POINTS

.

<<A>> FUEL PUMP MODULE CONNECTOR/FUEL 
TANK DIFFERENTIAL PRESSURE SENSOR CON-
NECTOR/FUEL MAIN PIPE DISCONNECTION

1. Remove the floor inspection lid (LH).

2. Disconnect the fuel pump module connector and fuel tank 

differential pressure sensor connector.

3. Release the fuel pressure in the fuel line. [Refer to GROUP 

13A, On-vehicle Service - Fuel Pump Connector 
Disconnection (How to Reduce Pressurized Fuel Lines) 

P.13A-866

.]

4. Insert a flat-tip screwdriver [6mm (0.24 inch) wide and 1mm 

(0.04 inch) thick] into the retainer of the fuel main pipe.

5. Turn the flat-tip screwdriver about 90 degrees to push up the 

retainer, and disconnect the fuel main pipe from the fuel 
pump module.

.

AC703469 AB

Floor inspection lid (LH)

AC506219

AC703470

Fuel pump 
module
connector

Fuel main pipe

Fuel tank differential
pressure sensor
connector

AB

AC703457AB

Fuel main pipe

Retainer

Fuel pump module

Flat-tip 
screwdriver

AC703458AB

Retainer

Fuel main pipe

Fuel pump module

Flat-tip screwdriver