Mitsubishi Outlander GS45X. Manual - part 1225

 

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Mitsubishi Outlander GS45X. Manual - part 1225

 

 

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-53

OIL PAN AND OIL PUMP

REMOVAL AND INSTALLATION

M1113008102147

AK600802

10 ± 2 N·m
89 ± 17 in-lb

10 ± 2 N·m
89 ± 17 in-lb

10 ± 2 N·m
89 ± 17 in-lb

10 ± 2 N·m
89 ± 17 in-lb

23 ± 6 N·m
17 ± 4 ft-lb

6

2

1

8

10

16

11

9

7

23 ± 6 N·m
17 ± 4 ft-lb

20 ± 5 N·m
15 ± 3 ft-lb

39 ± 5 N·m
29 ± 3 ft-lb

17

4

3

18

20

AF

12

13

24 ± 2 N·m
18 ± 1 ft-lb

→ +60˚

23 ± 6 N·m
17 ± 4 ft-lb

19

10 ± 2 N·m
89 ± 17 in-lb

5

14

15

23 ± 6 N·m
17 ± 4 ft-lb

Apply engine oil to
all moving parts
before installation.

Removal steps 

1. Drain plug

>>J<<

2. Drain plug gasket

>>I<<

3. Oil filter

>>H<<

4. Oil filter cover
5. Heat protector

>>G<<

6. Engine oil pressure switch

<<A>> >>F<<

7. Oil pan, lower
8. Oil pan cover

<<B>> >>E<<

9. Oil pan, upper
10. Oil screen

>>D<<

11. Oil screen gasket

>>C<<

12. Bearing cap bolt

>>C<<

13. Beam

>>C<<

14. Right plate

>>C<<

15. Left plate

>>B<<

16. Crankshaft front oil seal

>>A<<

17. Oil pump case
18. O-ring
19. O-ring
20 O-ring

Removal steps (Continued)

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-54

Required Special Tools:

• MB991396: Oil Filter Wrench

• MB991614: Angle Gauge

• MD998382: Crankshaft Front Oil Seal Installer

• MD998727: Oil Pan FIPG Cutter

REMOVAL SERVICE POINTS

.

<<A>> OIL PAN LOWER REMOVAL

CAUTION

To prevent the sealed area from being damaged, carefully 
insert the special tool.
Insert the special tool MD998727, into the groove shown in the 
illustration. Strike and slide it and then cut the liquid gasket. 

.

<<B>> OIL PAN UPPER REMOVAL

1. Remove the bolts A shown in the illustration first.
2. Remove all other bolts.

CAUTION

Do not use a scraper or special tool to remove the oil pan 
upper.

3. Thread the M10 

× 1.25 pitch bolt into the illustrated bolt hole 

to remove the oil pan upper.

AK600828

MD998727

AC

Groove

AK600884

Timing belt side

A

AC

AK600885

Bolt hole

AC

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-55

INSTALLATION SERVICE POINTS

.

>>A<< OIL PUMP CASE INSTALLATION 

CAUTION

Carefully work so that the rests of the liquid gasket cannot 
enter to the oil passage or water passage.
1. Remove the remaining liquid gasket on the oil pump case 

and the cylinder block.

2. Degrease and clean the plane where the liquid gasket is 

applied and the both sides of the chamfered areas where 
the liquid gasket collects.

3. After degreasing and cleaning the plane and the both sides, 

always spray compressed air into the oil passage and the 
water passage. Check that the oil passage and the water 
passage are free of foreign materials such as liquid gasket. 

4. As shown in the illustration, apply a 2.0 

± 0.5 mm (0.08 ± 

0.01 inch) diameter bead of sealant (Three bond 1217G or 
exact equivalent) to the area on the oil pump case.

5. After checking that the o-ring is installed at three places, 

install the oil pump case to the cylinder block.

6. Tighten the oil pump case to the specified torque.

Tightening torque: 23 

± 6 Nm (17 ± 4 ft-lb)

.

>>B<< CRANKSHAFT FRONT OIL SEAL 
INSTALLATION 

Using special tool MD998382, press-fit the oil seal into the oil 
pump case.

.

AK600841AC

O-ring

AK600887

MD998382

Oil seal

AC

Crankshaft

OIL PAN AND OIL PUMP

TSB Revision

ENGINE OVERHAUL <3.0L ENGINE>

11D-56

>>C<< BEAM / BEARING CAP BOLT / RIGHT 
PLATE / LEFT PLATE INSTALLATION

1. Before installing the bearing cap bolt, check the bolt screw 

head is not damaged. If the screw head extremely gets 
damaged, replace it with a new bolt. The standard length of 
the new bolt measured from under the head is as follows:

Standard value: 100.7 

 101.7 mm (3.97  4.00 inches)

CAUTION

When the beam is removed and installed, never loosen the 
tightening bolts of the crankshaft bearing cap.

2. Put the right and left plates on the crankshaft bearing, 

Temporarily tighten bolt.

3. Put the beam on them, Temporarily tighten bolt.

4. Tighten the beam bolts to the specified torque in the 

tightening sequence shown.

Tightening torque: 24 

± 2 Nm (18 ± 1 ft-lb)

AK601719AC

Shank length

AK601720 AC

Timing belt side

Right plate

Left plate

AK601721AC

Beam

AK600836AC

Timing belt side

5

1

4

2

6

8

7

3

 

 

 

 

 

 

 

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