Mitsubishi Outlander GS45X. Manual - part 1211

 

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Mitsubishi Outlander GS45X. Manual - part 1211

 

 

MAINTENANCE SERVICE

TSB Revision

GENERAL

00-87

19. DRIVE SHAFT BOOTS (INSPECT FOR 
GREASE LEAKS AND DAMAGE)

M1001003600501

1. These components, which are permanently lubricated at the 

factory, do not require periodic lubrication. Damaged seals 
and boots should be replaced to prevent leakage or grease 
contamination.

2. Inspect the boots for proper sealing, leakage and damage. 

Replace them if defective.

20. SUSPENSION SYSTEM (INSPECT FOR 
LOOSENESS AND DAMAGE)

M1001009600220

Visually inspect the front/rear suspension components for dete-
rioration and damage. Re-tighten the front/rear suspension 
components retaining bolts to specified torque.

21. REAR AXLE OIL (CHECK OIL LEVEL)

M1001007500175

1. Remove the filler plug.
2. Check that gear oil level is not 8 mm (0.3 inch) below the 

bottom of filler plug hole.

3. Tighten the filler plug to the specified torque.

Tightening torque: 32 

± 2 Nm (23 ± 2 ft-lb) 

22. TIRES (ROTATE)

M1001008900530

Rotate tires regularly to equalize tire wear and help extend tire 
life. Recommended tire rotation is every 12,000 km (7,500 
miles).
Timing for the rotation may vary according to vehicle condition, 
road surface conditions, and individual driver's habits.
When rotating tires, check for uneven wear, damage, and 
wheel alignment. Abnormal wear is usually caused by incorrect 
tire pressure, improper wheel alignment, out-of balance 
wheels, or severe braking.
The first rotation is the most important, to achieve more uniform 
wear for all tires on the vehicle. 

AC000109 AC

Boots

AC102739

Gear oil

Upper
limit

Lower
limit

AE

8 mm
(0.3 in)

AC000120

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL

00-88

23. AIR FILTER (REPLACE)

M1001009000154

1. Remove the glove box (Refer to GROUP 52A 

− Instrumental 

Panel, 

P.52A-2

).

2. Loosen the two lugs as shown to replace the clean air filter.
3. Install the glove box.

MAIN SEALANT AND ADHESIVE TABLE

M1001003800635

AC702753AB

Application

3M

/three bond No.

Loctite

®/ 

permatex

®No.

ENGINE AND 
DRIVETRAIN

Between rocker cover, 
cylinder head and timing 
chain case. Between cylinder 
head gasket. Between timing 
chain case.

ThreeBond 1227D, 
ThreeBond 1217G 
(Mitsubishi Genuine Part 
No.1000A923), LOCTITE 
5900

-

Between oil pan

ThreeBond 1227D, 
ThreeBond 1217G 
(Mitsubishi Genuine Part 
No.1000A923), ThreeBond 
1207F (Mitsubishi Genuine 
Part No.1000A992), 
LOCTITE 5970, LOCTITE 
5900t

Loctite

®5971, 

Loctite

®5900, 

Loctite

®5970

Between engine oil pressure 
switch

Three bond 1215, Three 
bond 1212D

-

Between engine coolant 
temperature switch

Three bond 1324

Loctite

®262

WEATHERSTRI
PPING FOR 
GLASS

Between tempered glass, 
body flanges, and 
weatherstrip

3M

™ AAD Part No. 08509 

Auto Bedding and Glazing 
Compound or 3M

™ AAD Part 

No. 08633 Windo-weld 
Resealant

-

WEATHERSTRI
PPING FOR 
GLASS

Between laminated glass and 
weatherstrip

3M

™ AAD Part No. 08633 

-

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL

00-89

INTERIORS

Adhesive of vinyl chloride 
cloth

3M

™ AAD Part No. 08088 

General Trim Adhesive or 
3M

™ AAD Part No. 08064 

Vinyl Trim Adhesive

Permatex

® Vinyl Repair 

Kit No.81786

Adhesion of door 
weatherstrip

3M

™ AAD Part No. 08001 

(yellow) or 3M

™ AAD Part 

No. 08008 (black) Super 
Weatherstrip Adhesive or 
3M

™ AAD Part No. 08011 

Black Weatherstrip Adhesive

Permatex

® Super Black 

Weatherstrip Adhesive 
No.82, 81850

Sealing of various grommets 
and packing

3M

™ AAD Part No. 08509 or 

3M

™ AAD Part No. 8678

-

Adhesion of headliners and 
various interior decorative 
materials

3M

™ AAD Part No. 08088 

General Trim Adhesive or 
3M

™ AAD Part No. 08090 

Super Trim Adhesive

Permatex

® Spray 

Adhesive No.82019

BODY 
SEALANTS

Sealing of sheet metal joints, 
drip rail, floor, side panels, 
trunk, front panel, tail gate 
hinge

3M

™ AAD Part No. 08531 

Heavy Drip-Check Sealer 
(gray) or 3M

™ AAD Part No. 

08302 Ultrapro Autobody 
Sealant (clear) or 3M

™ AAD 

Part No. 08361 Urethane A/B 
Sealant (gray or white)

-

Miscellaneous body sealants 
(original mounted 
w/adhesive tape)

• Waterproof door film

• Fender panel

• Splash shield

• Mud guard

• Rear combination light

3M

™ AAD Part No. 08633 

Windo-weld Resealant

-

Fuel Tank and Pad

3M

™ AAD Part No. 08088 

General Trim Adhesive or 
3M

™ AAD Part No. 08090 

Super Trim Adhesive

Permatex

® Spray 

Adhesive No.82019

Application

3M

/three bond No.

Loctite

®/ 

permatex

®No.

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL

00-90

CHASSIS 
SEALANT

Sealant of various flange 
faces and threaded parts.
Packing of fuel gauge unit

3M

™ AAD Part No. 08730 

High Strength Red 
Threadlock or 3M

™ AAD Part 

No. 08731 Medium Strength 
Blue Threadlocker

Loctite

®272 High Strength 

and High Temperature 
27200

Sealing of various threaded 
parts, dust covers. 
Differential carrier packing, 
dust covers and ball joint and 
linkage. Packing and shims 
of steering box, sealing of 
rack support cover and top 
cover of steering box 
housing, seal of junction face 
of knuckle arm flange

3M

™ AAD Part No. 08672 

Ultrapro High Temp. Silicone 
Gasket or 3M

™ AAD Part No. 

8679 (black) or 3M

™ AAD 

Part No. 8678 (black) 
Press-In-Place Silicone 
gasket strips 3M

™ AAD Part 

No. 08661 or 3M

™ AAD Part 

No. 08663 Super Silicone 
sealant

Permatex

® The Right Stuff 

No.25223

Seal of brake shoe hold down 
pin and wheel cylinder of 
drum brakes

3M

™ AAD Part No. 08633 

Windo-weld Resealant

-

QUICK FIX 
ADHESIVE

-

3M

™ AAD Part No. 08155 

Quick Fix Adhesive

Loctite

®Quicktite Super 

Glue 21309

ANAEROBIC 
STRONG 
SEALING 
AGENT

Fixing of various threads, 
bolts, screws. Fixing of 
differential drive gear bolt, 
Connecting of tilt steering 
bolt. Fan, pulley, gear Sealing 
of small gaps and flange 
faces

3M

™ AAD Part No. 08730 

High Strength Threadlocker 
or 3M

™ AAD Part No. 08731 

Medium Strength 
Threadlocker

Loctite

®271, 

High-Strength 
Threadlocker 27100 or 
27200

UNDER 
COATING 
AGENT

-

3M

™ AAD Part No. 08883 

Rubberized Undercoating 
Aerosol or 3M

™ AAD Part 

No. 08864 Body Schutz 
Undercoating (qt)

Permatex

® Heavy-Duty 

Undercoating 81833

Application

3M

/three bond No.

Loctite

®/ 

permatex

®No.

 

 

 

 

 

 

 

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