Mitsubishi Outlander (2003+). Manual - part 214

 

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Mitsubishi Outlander (2003+). Manual - part 214

 

 

ON-VEHICLE SERVICE

AUTOMATIC TRANSMISSION (FF)

23A-151

TORQUE CONVERTER STALL TEST

M1231005400403

The purpose of this test is to measure the maximum 
engine speed when the torque converter stalls in D 
or R ranges in order to check the torque converter 
(Stator and one-way clutch operation) and the 
holding performance of the clutches and brakes 
which are built into the transmission.

WARNING

For safety, the front and rear of the vehicle 
should be kept clear of other people while 
this test is being carried out.

1. Check the A/T fluid level, the A/T fluid 

temperature and the engine coolant temperature.

A/T fluid level: HOT position on oil level gauge

A/T fluid temperature: 70 

 80

°

C

Engine coolant temperature: 80 

 100

°

C

NOTE: The A/T fluid temperature is measured 
with MUT-II/III.

2. Place wheel locks on both the left and right front 

wheels.

3. Pull the parking brake lever to apply the parking 

brake and depress the brake pedal fully.

4. Start the engine.

CAUTION

Do not keep the throttle fully open for any 
longer than 5 seconds.

If you repeat the stall test when the A/T fluid 
temperature is greater than 80

°

C, move the 

selector lever to the "N" position and let the 
engine run at approximately 1,000 r/min for at 
least one minute. Wait until the A/T fluid 
temperature returns to 80

°

C or less.

5. Move the selector lever to the D position, fully 

depress the accelerator pedal and quickly take a 
reading of the maximum engine speed at this 
time.

Standard stalling engine speed: 2, 300 

 2, 

800 r/min

6. Move the selector lever to the R position and 

repeat the test described above.

Standard stalling engine speed: 2, 300 

 2, 

800 r/min

TORQUE CONVERTER STALL TEST 
JUDGMENT RESULTS

1. Stall speed is too high in both D and R ranges

Malfunction of the torque converter (Slippage 
on the splines of the torque converter and the 
input shaft)

Low line pressure

Low-reverse brake slippage and malfunction 
of the one-way clutch

2. Stall speed is too high in D range only

Underdrive clutch slippage

3. Stall speed is too high in R range only

Reverse clutch slippage

4. Stall speed is too low in both D and R ranges

Malfunction of the torque converter (Slippage 
of the one-way clutch)

Low line pressure

Poor engine output

AC001824AC

Reverse
clutch

Low-reverse
brake

Underdrive
clutch

Torque
converter

Second brake

Overdrive 
clutch

One-way 
clutch

ON-VEHICLE SERVICE

AUTOMATIC TRANSMISSION (FF)

23A-152

HYDRAULIC PRESSURE TESTS

M1231005500433

CAUTION

The transmission fluid temperature should be 
between 70 

 80

°

C during the test.

1. Check the transmission fluid level, temperature 

and engine coolant temperature.

Transmission fluid level: HOT mark on the 
dipstick

Transmission fluid temperature: 70 

 80

°

C

Engine coolant temperature: 80 

 100

°

C

2. Raise the vehicle so that the wheels are free to 

turn.

3. Connect the special tools (oil pressure gauge (3.0 

MPa) [MD998330] and adapters [MD998332, 
MD998900]) to each pressure discharge port.
NOTE: 

.

2ND: Second brake pressure port

UD: Underdrive clutch pressure port

LR: Low-reverse brake pressure port

DR: Torque converter release pressure port

DA: Torque converter apply pressure port

RV: Reverse clutch pressure port

OD: Overdrive clutch pressure port

4. Restart the engine.
5. Check that there are no leaks around the special 

tool port adapters.

6. Measure the hydraulic pressure at each port 

under the conditions given in the standard 
hydraulic pressure table, and check that the 
measured values are within the standard value 
ranges.

7. If the pressure is not within the standard value, 

stop the engine and refer to the hydraulic 
pressure test diagnosis table.

8. Remove the O-ring from the port plug and replace 

it.

9. Remove the special tool, and install the plugs to 

the hydraulic pressure ports.

10.Start the engine and check that there are no leaks 

around the plugs.

AC006150

<Under side view>

Valve body cover

MD998332

MD998330

AC

AC006149

MD998332

MD998330

Valve body cover

AC

AC006151AC

MD998900

MD998330

Valve body
cover

ON-VEHICLE SERVICE

AUTOMATIC TRANSMISSION (FF)

23A-153

STANDARD HYDRAULIC PRESSURE 
TABLE

NOTE:  When the torque converter pressure is measured, the engine speed should be 1,500 r/min or less.

HYDRAULIC PRESSURE TEST DIAGNOSIS TABLE

Measurement condition

Standard hydraulic pressure MPa

Selecto
r lever 
positio
n

Shift 
position

Engine 
speed 
(r/min)

Underdriv
e clutch 
pressure 
[UD]

Reverse 
clutch 
pressure 
[RV]

Overdrive 
clutch 
pressure 
[OD]

Low- 
reverse 
brake 
pressure 
[LR]

Second 
brake 
pressure 
[2ND]

Torque 
converter 
pressure 
[DR]

P

2,500

0.31 

 0.39

0.22 

 0.36

R

Reverse 2,500

1.27 

 1.77

1.27 

 1.77

0.50 

 0.70

N

2,500

0.31 

 0.39

0.22 

 0.36

Sport 
mode

1st gear

2,500

0.95 

 1.06

0.95 

 1.06

0.50 

 0.70

2nd gear 2,500

0.95 

 1.06

1.01 

 1.05 0.50 

 0.70

3rd gear 2,500

0.78 

 0.88

0.78 

 0.88

4th gear

2,500

0.78 

 0.88

0.78 

 0.88

Trouble symptom

Probable cause

All hydraulic pressures are high.

Malfunction of the regulator valve

All hydraulic pressures are low.

Malfunction of the oil pump
Clogged internal oil filter
Clogged oil cooler
Malfunction of the regulator valve
Malfunction of the relief valve
Incorrect valve body installation
Improperly installed solenoid valves
Damaged solenoid valve O-rings

Hydraulic pressure is abnormal in reverse 
gear only.

Malfunction of the regulator valve
Clogged orifice
Incorrect valve body installation

Hydraulic pressure is abnormal in 3rd or 4th 
gear only.

Malfunction of the overdrive solenoid valve
Malfunction of the overdrive pressure control valve
Malfunction of the regulator valve
Malfunction of the switch valve
Clogged orifice
Incorrect valve body installation

ON-VEHICLE SERVICE

AUTOMATIC TRANSMISSION (FF)

23A-154

Only underdrive clutch hydraulic pressure is 
abnormal.

Malfunction of the oil seal K
Malfunction of the oil seal L
Malfunction of the oil seal M
Malfunction of the underdrive solenoid valve
Malfunction of the underdrive pressure control valve
Malfunction of the check ball
Clogged orifice
Incorrect valve body installation
Malfunction of the accumulator for underdrive clutch

Only reverse clutch hydraulic pressure is 
abnormal.

Malfunction of the oil seal A
Malfunction of the oil seal B
Malfunction of the oil seal C
Clogged orifice
Incorrect valve body installation

Only overdrive clutch hydraulic pressure is 
abnormal.

Malfunction of the oil seal D
Malfunction of the oil seal E
Malfunction of the oil seal F
Malfunction of the overdrive solenoid valve
Malfunction of the overdrive pressure control valve
Malfunction of the check ball
Clogged orifice
Incorrect valve body installation
Malfunction of the accumulator for overdrive clutch

Only low-reverse brake hydraulic pressure is 
abnormal.

Malfunction of the oil seal I
Malfunction of the oil seal J
Malfunction of the low-reverse solenoid valve
Malfunction of the low-reverse pressure control valve
Malfunction of the switch valve
Malfunction of the fail safe valve A
Malfunction of all the check balls
Clogged orifice
Incorrect valve body installation
Malfunction of the accumulator for low-reverse brake

Trouble symptom

Probable cause

 

 

 

 

 

 

 

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