Mitsubishi Outlander (2003+). Manual - part 165

 

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Mitsubishi Outlander (2003+). Manual - part 165

 

 

SPECIAL TOOLS

MANUAL TRANSMISSION OVERHAUL

22B-13

MD998823

Installer adapter (48) Installation of differential case 

taper roller bearing <F5M42> 
and center differential case rear 
taper roller bearing <W5M42>

MB990930

Installer adapter

Removal of center differential 
case front taper roller bearing  
bearing <W5M42>

MD998830

Installer adapter (66) Installation of center differential 

case front taper roller bearing  
<W5M42>

MB990937

Installer adapter

Installation of transfer oil seal  
<W5M42>

MD998800

Oil seal adapter

Installation of transfer oil seal  
<W5M42>

MB990887

Ring

Installation of transfer oil seal  
<W5M42>

MB990891

Bushing remover 
installer base

Using with ring

MB990936

Installer adapter

Installation of transfer oil seal  
<W5M42>

Tool

Number

Name

Application

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL

22B-14

TRANSMISSION

DISASSEMBLY AND REASSEMBLY

M1222001000193

 <F5M42>

AK203151

32 ± 2 N·m

3.9 ± 1.0 N·m

70 ± 10 N·m

18 ± 3 N·m

4

3

8

6

9

7

10

11

5

2

1

70 ± 10 N·m

18 ± 3 N·m

3.9 ± 1.0 N·m

AC

Disassembly steps

1.

Roll stopper bracket, front

2.

Roll stopper bracket, rear

3.

Shift cable bracket

>>J<<

4.

Select lever

>>I<<

5.

Speedometer gear

6.

Backup light switch

7.

Gasket

8.

Poppet spring

9.

Gasket

10. Harness bracket
11. Harness bracket

Disassembly steps (Continued)

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL

22B-15

AK204218

Apply gear oil to all
moving parts before
installation.

18 ± 3 N·m

30 ± 3 N·m

44 ± 5 N·m

48 ± 6 N·m

6.9 ± 0.9 N·m

14

15

12

13

20

21

23

22

17

18

19

24

25

16

AC

Disassembly steps

12. Interlock plate bolt
13. Gasket

>>H<<

14. Control housing
15. Neutral return spring

>>G<<

16. Under cover
17. Reverse idler gear shaft bolt
18. Gasket
19. Reverse idler gear assembly

<<A>>

>>F<<

20. Sealing cap

<<B>>

>>E<<

21. Transaxle case

>>D<<

22. Outer race

>>D<<

23. Spacer
24. Magnet holder
25. Magnet

Disassembly steps (Continued)

TRANSMISSION

MANUAL TRANSMISSION OVERHAUL

22B-16

AK204219

27

26

28

38

34

33

31

39

36

37

18 ± 3 N·m

35

29

32

30

Apply gear oil to all
moving parts before
installation.

AB

Disassembly steps

>>C<<

26. Spring pin
27. 1st-2nd speed shift rail
28. 1st-2nd speed shift fork

>>C<<

29. Spring pin

>>C<<

30. Spring pin

<<C>>

>>B<<

31. 3rd-4th speed shift rail

<<C>>

>>B<<

32. 3rd-4th speed shift fork

<<C>>

>>B<<

33. 5th speed-reverse shift rail

<<C>>

>>B<<

34. 5th speed-reverse shift fork
35. Front bearing retainer

<<D>>

>>A<<

36. Input shaft

<<D>>

>>A<<

37. Output shaft
38. Differential
39. Clutch housing

Disassembly steps (Continued)

 

 

 

 

 

 

 

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