Mitsubishi Outlander (2003+). Manual - part 117

FUEL TANK

FUEL SUPPLY

13B-9

AC300410AB

29

28

30

26

27

1

2

<FUEL FILLER NECK>

Fuel filler neck removal steps

1.

Fuel filler hose connection <Fuel 
filler neck side>

2.

Fuel filler neck breather hose 
connection <Fuel filler neck side>

26. Fuel filler neck protector

27. Fuel tank cap
28. Fuel filler neck
29. Fuel filler neck valve
30. Gasket

Fuel filler neck removal steps



FUEL TANK

FUEL SUPPLY

13B-10

REMOVAL SERVICE POINTS

<<A>> REAR DIFFERENTIAL SUPPORT MEM-
BER INSTALLATION NUTS AND BOLTS <4WD>/
FUEL TANK ASSEMBLY <4WD> REMOVAL

1. Remove the rear differential support member 

installation nuts and bolts, and then tilt the rear 
differential carrier assembly (Refer to GROUP 
27A 

-

 Rear Differential Carrier Assembly 

3

27B





).

2. Raise and support the fuel tank assembly with a 

transmission jack, and remove the mounting nuts 
and bolts.

CAUTION

Support the fuel tank assembly securely so that 
it does not fall off from the transmission jack.

3. Tilt the fuel tank assembly to disconnect the 

connectors.

4. Remove the fuel tank assembly to the direction 

shown, being careful not to strike it against the 
rear differential carrier assembly.

<<B>> FUEL TANK GAUGE UNIT/FUEL PUMP 
ASSEMBLY <2WD>, FUEL TANK PUMP AND 
GAUGE ASSEMBLY <4WD> REMOVAL 

CAUTION

When withdrawing the fuel tank gauge unit, fuel 
tank pump and gauge assembly from the fuel 
tank, be careful not damage the module unit and 
the float.

INSTALLATION SERVICE POINTS

>>A<< FUEL PUMP SUCTION TUBE <4WD>/FUEL 
HIGH-PRESSURE HOSE INSTALLATION

CAUTION

After connecting the fuel high-pressure hose or 
fuel pump suction tube <4WD>, slightly pull it to 
ensure that it is installed securely. Also confirm 
that there is a play approximately 3 mm.

AC300033AB

Fuel tank assembly

Rear differential 
carrier assembly

Tilt

Towards front 
of vehicle

AC107196 AD

Fuel tank assembly

Transaxle jack

AC300040 AB

Fuel tank assembly

Rear differential 
carrier assembly

Tilt

Towards front 
of vehicle

AC300043 AB

Lower

Fuel tank assembly

Rear differential 
carrier assembly

Towards front 
of vehicle

AC300047

3 mm

AC

Fuel high-pressure hose or
fuel pump suction tube <4WD>

Corresponding side

Quick connector

FUEL TANK

FUEL SUPPLY

13B-11

FUEL PUMP ASSEMBLY <2WD>, FUEL 
TANK PUMP AND GAUGE ASSEMBLY 
<4WD> DISASSEMBLY AND 
REASSEMBLY

M1135004600294

<2WD>

AC300077

1

3

5

6

7

8

9

10

11

N

N

2

4

5

N

AB

Disassembly steps

1.

Gasket

2.

Fuel tank pump connector 
connection

3.

Fuel pump bracket

4.

Fuel pump hose

>>A<<

5.

O-ring

6.

Fuel pump tube

7.

Fuel pump bracket

8.

Fuel tank pump

9.

Fuel tank pump cushion

>>A<<

10. Fuel tank grommet
11. Fuel tank filter assembly

Disassembly steps

&RQWLQXHG

FUEL TANK

FUEL SUPPLY

13B-12

<4WD>

REASSEMBLY SERVICE POINT

>>A<< FUEL TANK GROMMET/O-RING INSTAL-
LATION
Apply gasoline on the grommet and the O-ring before 
mounting them to prevent damage or twisting.

AC300470AB

1

3

5

6

7

8

8

9

11

10

12

14

13

N

N

N

2

4

N

Disassembly steps

1.

Gasket

2.

Fuel tank gauge unit connector 
connection

3.

Fuel tank gauge unit

4.

Fuel tank pump connector 
connection

5.

Fuel pump bracket

6.

Fuel pump hose

7.

Fuel tank assist pump

>>A<<

8.

O-ring

9.

Fuel tank tube

10. Fuel pump bracket

11. Fuel tank pump
12. Fuel tank pump cushion

>>A<<

13. Fuel tank grommet
14. Fuel tank filter assembly

Disassembly steps

&RQWLQXHG