Mitsubishi Outlander (2003+). Manual - part 31

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-51

AC308985

5.0 ± 1.0 N·m

5.0 ± 1.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

9.0 ± 2.0 N·m

1

5

4

3

2

AB

Removal steps

1.

Control wiring harness connection 

2.

Battery wiring harness connection 

3.

Canister vacuum hose connection

4.

Brake booster vacuum hose 
connection

<<A>>

5.

Drive belt

Removal steps (Continued)

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-52

AC308986AB

(Engine oil)

13

9

8

7

6

24 ± 4 N·m

44 ± 10 N·m

12

10

11

45 ± 5 N·m*

44 ± 10 N·m*

44 ± 10 N·m*

22 ± 4 N·m

N

Removal steps

<<B>>

6.

Power steering oil pump and 
bracket assembly

<<C>>

7.

A/C compressor and clutch 
assembly

8.

Heater water hoses connection

<<D>>

>>E<<

9.

Fuel high-pressure hose 
connection

<<E>>

>>D<<

•

Transmission assembly

10. Earth cable connection

>>C<<

11. Self-locking nuts

<<F>>

>>B<<

12. Engine front mounting bracket

<<G>>

>>A<<

13. Engine assembly

Removal steps (Continued)

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-53

REMOVAL SERVICE POINTS

<<A>> DRIVE BELT REMOVAL
The following operations will be needed due to the 
introduction of the serpentine drive system with the 
drive belt auto-tensioner.

1. Securely insert the spindle handle or ratchet 

handle with a 12.7 mm insertion angle into the jig 
hole of the auto-tensioner. 

2. Rotate the auto-tensioner anti-clockwise and align 

hole A with hole B.

CAUTION

To reuse the drive belt, draw an arrow indicating 
the rotating direction (clockwise) on the back of 
the belt using chalk, etc.

3. Insert an L-shaped hexagon wrench, etc. into the 

hole to fix and then remove the drive belt.

<<B>> POWER STEERING OIL PUMP AND 
BRACKET ASSEMBLY REMOVAL
With the hose installed, remove the power steering 
oil pump and bracket assembly from the engine 
assembly.

NOTE: After removing the power steering oil pump 
and bracket assembly, secure it with a cord in the 
location where the removal and installation of the 
engine assembly cannot be hindered. 

<<C>> A/C COMPRESSOR AND CLUTCH 
ASSEMBLY REMOVAL
With the hose installed, remove the A/C compressor 
and clutch assembly from the bracket.
NOTE: After removing the A/C compressor and 
clutch assembly, secure it with a cord in the location 
where the removal and installation of the engine 
assembly cannot be hindered. 

<<D>> FUEL HIGH-PRESSURE HOSE REMOVAL

1. Remove the fuel high-pressure hose stopper.

2. Remove the fuel high-pressure hose in the 

direction shown in the figure while the retainer is 
pulled up. 
NOTE: If the retainer is released, install it after 
removing the fuel high-pressure hose.

AC301703

AC301704AB

Hole A

Auto-tensioner

Hole B

AC301705AB

L-shaped
hexagon
wrench

Auto-tensioner

AC304581

AB

Stopper

AC304582

AB

Retainer

ENGINE ASSEMBLY

ENGINE MECHANICAL <4G69>

11C-54

<<E>> TRANSMISSION ASSEMBLY REMOVAL

1. Pre-tighten the 2 bolts on the car to assemble the 

radiator support upper insulator to set special tool 
engine hanger MB991895 or engine hanger 
MB991928.

2. Remove the transmission assembly (M/T: Refer to 

GROUP 22A, Transmission Assembly 

P.22A-15

, 

A/T: Refer to GROUP 23A, Transmission 
Assembly 

P.23A-172

).

<<F>> ENGINE FRONT MOUNTING BRACKET 
REMOVAL
1. Support the engine with a garage jack.
2. Remove the following special tool.

(1) <Special tool engine hanger (MB991895) is 

used>

Remove special tool MB991895.

(2) <Special tool engine hanger (MB991928) is 

used>

Remove special tool MB991928.

3. Hold the engine assembly with a chain block, etc.
4. Place a garage jack against the engine oil pan 

with a piece of wood in between so that the weight 
of the engine assembly is no longer being applied 
to the engine front mounting bracket.

5. Loosen the engine front mounting bracket 

mounting nuts and bolts, and remove the engine 
front mounting bracket.

<<G>> ENGINE ASSEMBLY REMOVAL
After checking that all cables, hoses and wiring 
harness connectors and so on are disconnected 
from the engine, lift the chain block slowly to remove 
the engine assembly upward from the engine 
compartment.

INSTALLATION SERVICE POINTS

>>A<< ENGINE ASSEMBLY INSTALLATION

Install the engine assembly, being careful not to 
pinch the cables, hoses or wiring harness 
connectors.

AC300950

AB

AC107631AB

MB991527

MB991454

MB991895

AC211405AB

MB991527

MB991454

MB991928

AC107632 AB

MB991527

MB991454

AC107632 AB

MB991527

MB991454