Mitsubishi Montero Sport (2004+). Manual - part 827

 

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Mitsubishi Montero Sport (2004+). Manual - part 827

 

 

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

STEERING

37A-31

REMOVAL SERVICE POINT

.

<<A>> PITMAN ARM AND RELAY ROD DISCONNECTION

CAUTION

• Do not remove the nut from ball joint. Loosen it and use 

special tool MB991897 to avoid possible damage to ball 
joint threads.

• Hang special tool MB991897 with a cord to prevent it 

from falling. 

1. Install special tool MB991897 as shown in the figure.

2. Turn the bolt and knob as necessary to make the jaws of 

special tool MB991897 parallel, tighten the bolt by hand and 
confirm that the jaws are still parallel.
NOTE: When adjusting the jaws in parallel, make sure the 
knob is in the position shown in the figure.

3. Tighten the bolt with a wrench to disconnect the pitman arm 

and relay end.

INSTALLATION SERVICE POINT

.

>>A<< PITMAN ARM AND RELAY ROD CONNECTION
Apply the specified grease to the top (lip) of the dust cover.

Specified grease: Multipurpose grease SAE J310, 
NLGI No.2 or equivalent

AC106820 AB

CORD

BOLT

MB991897

NUT

BALL JOINT

AC106821

KNOB

PARALLEL

BOLT

GOOD

BAD

AB

AC103636

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

STEERING

37A-32

INSPECTION

PITMAN ARM DUST COVER CHECK

M1372010700051

1. Press the dust cover with a finger to check whether the dust 

cover is cracked or damaged.

2. If there are any cracks in or damage to the dust cover, 

replace the pitman arm. (Refer to 

P.37A-35

.)

NOTE: Cranked or damaged dust cover may cause damage 
to the ball joint. In addition, if the dust cover is damaged dur-
ing service work, replace the dust cover. Refer to 

P.37A-39

.

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

STEERING

37A-33

DISASSEMBLY

M1372004200068

Required Special Tool:

• MB990915: Pitman Arm Puller

AC004338

3

4

5

6

7

8

9

10

11

12

13

14

17

16

15

1

2

AB

DISASSEMBLY STEPS

1.

JAM NUT

<<A>>

2.

PITMAN ARM

3.

BOLTS

4.

ADJUSTING BOLT JAM NUT

<<B>>

5.

SIDE COVER

6.

O-RING

7.

Y-PACKING

8.

ADJUSTING BOLT

9.

ADJUSTING PLATE

<<C>>

10.

CROSS-SHAFT

11.

MAINSHAFT AND VALVE ASSEMBLY

12.

SEAL RING

13.

O-RING

14.

O-RING

15.

OIL SEAL

16.

Y-PACKING

17.

GEAR BOX HOUSING

DISASSEMBLY STEPS (Continued)

POWER STEERING GEAR BOX ASSEMBLY

TSB Revision

STEERING

37A-34

DISASSEMBLY SERVICE POINTS

.

<<A>> PITMAN ARM REMOVAL
Use special tool MB990915, remove the pitman arm from the 
gear box.

.

<<B>> SIDE COVER REMOVAL
1. Loosen the adjusting bolt jam nut and then turn the adjusting 

bolt counterclockwise slightly.

2. Screw in the adjusting bolt without turning the side cover, 

and then remove the side cover.

.

<<C>> CROSS-SHAFT REMOVAL
With the mainshaft and cross-shaft placed in the straight ahead 
position, tap the bottom of the cross-shaft with a plastic ham-
mer to take out the cross-shaft together with the side cover.

AC004339AB

MB990915

AC004340

AC004341

 

 

 

 

 

 

 

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