Mitsubishi Montero Sport (2004+). Manual - part 796

 

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Mitsubishi Montero Sport (2004+). Manual - part 796

 

 

ON-VEHICLE SERVICE

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS) <RWD>

35B-65

10.Turn the wheel by hand and check the change in braking 

force when the brake pedal is depressed. When using the 
braking force tester, depress the brake pedal until the 
braking force is at the following values, and check that the 
braking force changes to the brake drag force in step 2 
when the actuator is force-driven. The result should be as 
shown in the diagram above.

11.If the result of inspection is abnormal, repair according to the 

Diagnosis Table below.

12.After inspection, disconnect the scan tool MB991958 

immediately after turning the ignition switch to the "LOCK" 
(OFF) position. 

Front wheel

785 

− 981 N (176 − 220 lb)

Rear wheel

294 

− 490 N (66 − 110 lb)

DIAGNOSIS TABLE

MUT-III 
DISPLAY

OPERATION

INSPECTION 
RESULT

JUDGMENT PROBABLE 

CAUSE

REMEDY

01 FR SOL 
VALVE
02 FL SOL 
VALVE
03 REAR 
SOL. V.

• Depress brake 

pedal to lock 
wheel.

• Using scan tool 

MB991958, select 
the wheel to be 
checked and force 
the actuator to 
operate.

• Turn the selected 

wheel manually to 
check the change 
of brake force.

Brake force is 
released for 
three seconds 
after wheels 
have been 
locked.

Normal

Wheel does not 
lock when brake 
pedal is 
depressed.

Abnormal

Clogged brake 
line other than 
hydraulic unit

Check and clean 
brake line

Clogged 
hydraulic circuit 
in hydraulic unit

Replace 
hydraulic unit 
assembly

Brake force is 
not released

Incorrect 
hydraulic unit 
brake tube 
connection

Connect correctly

Hydraulic unit 
solenoid valve 
not functioning 
correctly

Replace 
hydraulic unit 
assembly

ON-VEHICLE SERVICE

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS) <RWD>

35B-66

ABS RELAY CHECK

M1352011000138

DISCHARGED BATTERY

M1352003500569

WARNING

If the ABS is not operating, the vehicle posture will be 
unstable during braking, do not drive the vehicle with 
the ABS-ECU connector disconnected or with the 
ABS not operating for any other reason.

If the engine is started using a booster cable when the battery 
is completely flat, and the vehicle is then driven without waiting 
for the battery to be recharged, the engine may misfire and it 
may not be possible to drive the vehicle. This is because the 
ABS consumes a large amount of current when carrying out its 
initial checks. If this happens, recharge the battery fully.

BATTERY 
VOLTAGE

TESTER 
CONNECTION

SPECIFIED 
CONDITION

Not applied

− 4

Less than 2 ohms

• Connect 

terminal 2 to the 
positive battery 
terminal

• Connect 

terminal 1 to the 
negative battery 
terminal

− 4

Open circuit

AC004866

MASTER CYLINDER AND BRAKE BOOSTER

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS) <RWD>

35B-67

MASTER CYLINDER AND BRAKE BOOSTER

REMOVAL AND INSTALLATION

M1352004000200

Refer to GROUP 35A, Master Cylinder and Brake 
Booste

P.35A-28

.

MASTER CYLINDER DISASSEMBLY AND ASSEMBLY

M1352004500205

CAUTION

Do not disassemble the primary and secondary 
and secondary piston assemblies

AC004911AB

BRAKE FLUID: 
CONFORMING TO DOT 3 OR DOT 4

BRAKE MASTER CYLINDER KIT

2.5 N·m
22 in-lb

10

11

9

9

7

8

6

4

5

15

14

2

3

1

12

13

14

13

15

11

14

13

12

N

N

N

N

DISASSEMBLY STEPS

1. RESERVOIR CAP ASSEMBLY
2. DIAPHRAGM
3. RESERVOIR CAP
4. FILTER
5. BRAKE FLUID LEVEL SENSOR
6. FLOAT
7. RESERVOIR STOPPER BOLT
8. RESERVOIR

9. RESERVOIR SEAL

<<A>>

10. PISTON STOPPER BOLT
11. GASKET

<<A>>

12. PISTON STOPPER RING
13. PRIMARY PISTON ASSEMBLY
14. SECONDARY PISTON ASSEMBLY
15. MASTER CYLINDER BODY

DISASSEMBLY STEPS 

MASTER CYLINDER AND BRAKE BOOSTER

TSB Revision

ANTI-LOCK BRAKING SYSTEM (ABS) <RWD>

35B-68

DISASSEMBLY SERVICE POINT

.

<<A>> PISTON STOPPER BOLT/PISTON STOPPER RING 
DISASSEMBLY
While depressing the piston, remove the piston stopper bolt 
and piston stopper ring.

INSPECTION

M1352004100069

• Check the inner surface of the master cylinder body for cor-

rosion or pitting.

• Check the primary and secondary pistons for corrosion, 

scoring wear or damage.

• Check the diaphragm for cracks and wear.

AC004913 AB

PISTON
STOPPER
BOLT

PISTON STOPPER RING

 

 

 

 

 

 

 

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