Mitsubishi Montero Sport (2004+). Manual - part 779

 

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Mitsubishi Montero Sport (2004+). Manual - part 779

 

 

PROPORTIONING VALVE

TSB Revision

BASIC BRAKE SYSTEM

35A-41

PROPORTIONING VALVE

REMOVAL AND INSTALLATION

M1351005700180

<VEHICLES WITHOUT ABS>

Pre-removal Operation
• Brake Fluid Draining

• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner 

P.15-4

.)

Post-installation Operation
• Air Cleaner Installation (Refer to GROUP 15, Air Cleaner 

P.15-4

.)

• Brake Fluid Supplying

• Brake Lines Bleeding (Refer to 

P.35A-19

.)

AC005063 AB

15 N·m
11 ft-lb

PROPORTIONING VALVE

SPECIFICATIONS

TSB Revision

BASIC BRAKE SYSTEM

35A-42

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1351009600453

GENERAL SPECIFICATIONS

M1351000200414

ITEM

SPECIFICATION

Brake line
Brake tube flare nut

15 N

⋅m (11 ft-lb)

Brake pedal
Brake pedal mounting nut

29 N

⋅m (21 ft-lb)

Pedal support member mounting bolt

22 N

⋅m (16 ft-lb)

Front disc brake
Bleeder screw

8 N

⋅m (71 in-lb)

Front brake assembly mounting bolt

88 N

⋅m (65 ft-lb)

Guide pin

74 N

⋅m (55 ft-lb)

Lock pin

74 N

⋅m (55 ft-lb)

Master cylinder and brake booster
Brake booster mounting nut

13 N

⋅m (115 in-lb)

Piston stopper bolt

2.5 N

⋅m (22 in-lb)

Rear drum brake
Bleeder screw

8 N

⋅m (71 in-lb)

Wheel cylinder mounting bolt

10 N

⋅m (89 in-lb)

ITEM

SPECIFICATION

Master cylinder ID mm (in)

25.4 (1.0)

Brake booster effective dia. of power cylinder mm 
(in)

205 + 230 (8.1 + 9.1)

Brake booster boosting ratio

6.5 + 8.0

Front disc brake disc effective dia. mm (in)

266 (10.5)

Front disc brake wheel cylinder ID mm (in)

42.9 (1.7)

Rear drum brake drum ID mm (in)

270 (10.1)

Rear drum brake wheel cylinder ID mm (in)

23.8 (0.9)

Rear drum brake lining thickness mm (in)

4.7 (0.12)

SPECIFICATIONS

TSB Revision

BASIC BRAKE SYSTEM

35A-43

SERVICE SPECIFICATIONS

M1351000300529

LUBRICANTS

M1351000400474

SEALANT

M1351000500374

ITEM

STANDARD VALUE

LIMIT

Brake pedal height mm (in)

176 

− 181 (6.9 − 7.1)

Brake pedal play mm (in)

− 8 (0.1 − 0.3)

Brake pedal to floor board clearance mm (in)

95 (3.7) or more

Proportioning valve split point pressure kPa (psi)
<Vehicles without ABS>

3,432 (498)

Proportioning valve input fluid pressure kPa (psi)
<Vehicles without ABS>

5,884 (853)

Proportioning valve output fluid pressure kPa (psi)
<Vehicles without ABS>

4,114 

− 4,536 (601 − 

657) 

Disc brake pad thickness mm (in)

10.0 (0.39)

Minimum 2.0 (0.08)

Disc brake disc thickness mm (in)

24.0 (0.94)

Minimum 22.4 (0.88)

Disc brake disc run-out mm (in)

0.03 (0.001)

Front disc brake drags force N (lb)

69 (16) or less

Rear drum brake lining thickness mm (in)

4.7 (0.19)

Minimum 1.0 (0.04)

Rear drum inside diameter mm (in)

270.0 (10.63)

272.0 (10.71)

Front hub end play mm (in)

0.05 (0.002)

Rear axle shaft end play mm (in)

− 0.25 (0 − 0.010)

ITEM

SPECIFIED LUBRICANT

Brake fluid

DOT3 or DOT4

Brake piston seal

Repair kit grease

Guide pin boot inner surface
Lock pin boot inner surface
Piston boot mounting grooves
Brake piston boot inner surface
Lock pin bush inner surface
Piston cup surface
Rear brake shoe and backing plate contact surface

Brake grease SAE J310, NLGI No.1

Auto adjuster assembly

ITEM

SPECIFIED SEALANT

REMARK

Shoe hold-down pin

3M

 AAD Part No.8509 or equivalent

Drying sealant

NOTES

 

 

 

 

 

 

 

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