Mitsubishi Montero Sport (2004+). Manual - part 723

TRANSMISSION AND TRANSFER ASSEMBLY

TSB Revision

AUTOMATIC TRANSMISSION

23A-457

>>B<< TRANSMISSION CONTROL CABLE INSTALLATION

CAUTION

Clamp the control cable socket into the transmission 
bracket securely.

AC004530

BRACKET

SOCKET

AB

OIL PAN

TSB Revision

AUTOMATIC TRANSMISSION

23A-458

OIL PAN

REMOVAL AND INSTALLATION

M1231120700141

Pre-removal and Post-installation Operation
• Transmission Fluid Draining (Refer to GROUP 00, Main-

tenance Service - Automatic Transmission Fluid 

P.00-52

.)

• Under Cover Removal and Installation.

AA000041AD

11 N·m
98 in-lb

49 N·m
36 ft-lb

64 N·m
47 ft-lb

64 N·m
47 ft-lb

64 N·m
47 ft-lb

20 - 24 N·m
15 - 18 ft-lb

22 N·m
16 ft-lb

2

2

3

N

1

<R4A51>

<V4A51>

24 N·m
18 ft-lb

44 N·m
32 ft-lb

REMOVAL STEPS

1.

TRANSMISSION FLUID DIPSTICK 

GUIDE

•

SUPPORT THE TRANSMISSION 

WITH A TRANSMISSION JACK

2.

NO.2 CROSSMEMBER

<<A>>

>>A<<

3.

OIL PAN

REMOVAL STEPS (Continued)

OIL PAN

TSB Revision

AUTOMATIC TRANSMISSION

23A-459

Required Special Tool:

• MD998727: Oil Pan Remover

REMOVAL SERVICE POINT

.

<<A>> OIL PAN REMOVAL
After removing the oil pan mounting bolts, remove the oil pan 
with special tool MD998727 and a brass bar.

INSTALLATION SERVICE POINT

.

>>A<< OIL PAN INSTALLATION
1. Remove sealant from the oil pan and transmission case 

mating surfaces.

2. Degrease the sealant-coated surface and the transmission 

mating surface.

3. Clean the magnet and install it in the hollow of the oil pan 

base.
NOTE: If the oil pan is replaced, reuse the cleaned magnet.

4. Apply MITSUBISHI GENUINE PART number MD166584 or 

equivalent around the gasket surface of the oil pan as 
specified in the illustration.
NOTE: The sealant should be applied in a continuous bead 
approximately 3 mm (0.1 inch) in diameter.

5. Tighten the mounting bolts to the specified torque.

Tightening torque: 11 N

⋅m (98 in-lb)

ACX00366

MD998727

MD998727

AB

AA000042AB

MAGNET

TRANSMISSION FLUID COOLER, HOSE AND PIPE

TSB Revision

AUTOMATIC TRANSMISSION

23A-460

TRANSMISSION FLUID COOLER, HOSE AND PIPE

REMOVAL AND INSTALLATION

M1231118400110

Pre-removal and Post-installation Operations
• Transmission Fluid Draining (Refer to GROUP 00, Main-

tenance Service - Automatic Transmission Fluid 

P.00-52

.))

• Skid Plate and Under Cover Removal and Installation

• Radiator Grille Removal and Installation (Refer to Group 

51 

− Grill, Molding and Garnish Removal and Installation 

P.51-6

.)

AC004533AB

39 - 44 N·m
29 - 32 ft-lb

1

1

3

2

4

5

N

N

REMOVAL STEPS

>>B<<

1.

EYE BOLT

>>B<<

2.

RETURN TUBE

>>B<<

3.

FEED TUBE

>>A<<

4.

RETURN HOSE

>>A<<

5.

FEED HOSE

REMOVAL STEPS (Continued)