Mitsubishi Montero Sport (2004+). Manual - part 430

 

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Mitsubishi Montero Sport (2004+). Manual - part 430

 

 

AXLE SHAFT ASSEMBLY

TSB Revision

REAR AXLE

27-21

>>B<< PROPELLER SHAFT INSTALLATION
Align the mating marks on the flange yoke and the companion 
flange to install the propeller shaft.

AXLE SHAFT ASSEMBLY

REMOVAL AND INSTALLATION

M1271002500148

Required Special Tools:

• MB990211: Sliding Hammer

• MB990212: Adapter

• MB990241: Rear Axle Shaft Puller

• MB990930: Installation Adapter

• MB990938: Bar

Pre-removal Operation
• Brake Fluid Draining

Post-installation Operation
• Brake Fluid Filling and Air Bleeding (Refer to GROUP 

35A, On-vehicle Service 

P.35A-19

.)

• Parking Brake Lever Stroke Adjustment (Refer to GROUP 

36, On-vehicle Service 

P.36-2

.)

AC309440 AB

1

6

2

7

4

3

5

7

7

6

SEALANT: 3M™ AAD PART NO.8672, 8679, 8678, 8661,
8663 OR EQUIVALENT 

APPLY TO ENTIRE INSIDE
DIAMETER OF OIL SEAL LIP

49 - 59 N·m
36 
- 44 ft-lb

15 N·m
11 ft-lb

N

REMOVAL STEPS

1. BRAKE DRUM
2. SHOE AND LINING ASSEMBLY 

(REFER TO GROUP 35A, REAR 
DRUM BRAKES 

P.35A-37

.)

3. PARKING BRAKE CABLE, SPEED 

SENSOR CABLE <VEHICLES WITH 
ABS> ATTACHMENT BOLT

4. PARKING BRAKE CABLE 

CONNECTION

5. BRAKE TUBE

<<A>>

6. AXLE SHAFT ASSEMBLY

<<B>> >>A<<

7. OIL SEAL

REMOVAL STEPS (Continued)

AXLE SHAFT ASSEMBLY

TSB Revision

REAR AXLE

27-22

REMOVAL SERVICE POINTS

.

<<A>> AXLE SHAFT ASSEMBLY REMOVAL
Pull the rear axle shaft from axle housing. If the rear axle shaft 
is hard to remove, use special tools MB990211, MB990241.

.

<<B>> OIL SEAL REMOVAL
Use special tools MB990211, MB990212 with hook attached to 
remove the oil seal.

INSTALLATION SERVICE POINT

.

>>A<< OIL SEAL INSTALLATION
Drive the new oil seal into the rear axle housing end by using 
special tools MB990930, MB990938.

AC004850 AB

MB990241

MB990211

AC004851 AB

MB990212

MB990211

AC004852 AB

MB990938

MB990930

AXLE SHAFT ASSEMBLY

TSB Revision

REAR AXLE

27-23

DISASSEMBLY AND ASSEMBLY

M1271002700142

Required Special Tools:

• MB990560: Bearing Remover

• MB990787: Axle Shaft Bearing Remover

• MB990799: Bearing Inner Race Installer

• MB990890 or MB990891: Rear Suspension 

Bushing Base

• MB990936: Installation Adapter

• MB990938: Bar

• MB991552: Axle Shaft Bearing and Case 

Remover

AC004854

APPLY TO ENTIRE INSIDE DIAMETER OF
OIL SEAL LIP

AB

4

8

6

10

1

2

3 9

11

7

5

10

N

N

N

DISASSEMBLY STEPS

1. ABS ROTOR <VEHICLES WITH 

ABS>

2. SNAP RING

<<A>>

3. RETAINER

<<B>>

4. AXLE SHAFT
5. BEARING CASE
6. BACKING PLATE

<<C>>

7. OUTER BEARING INNER RACE
8. DUST COVER
9. INNER BEARING INNER RACE
10. OIL SEAL

<<D>>

11. BEARING OUTER RACE

ASSEMBLY STEPS

>>A<<

11. BEARING OUTER RACE

>>B<<

9. INNER BEARING INNER RACE

>>B<<

7. OUTER BEARING INNER RACE

>>C<<

10. OIL SEAL
8. DUST COVER
6. BACKING PLATE
5. BEARING CASE
4. AXLE SHAFT

>>D<<

3. RETAINER

>>E<<

2. SNAP RING

>>F<<

1. ABS ROTOR <VEHICLES WITH 

ABS>

AXLE SHAFT ASSEMBLY

TSB Revision

REAR AXLE

27-24

DISASSEMBLY SERVICE POINTS

.

<<A>> RETAINER REMOVAL
1. Remove one retainer bolt from the backing plate.

2. Apply gummed cloth tape around the edge of the bearing 

case for protection.

CAUTION

Be careful not to damage the bearing case and the axle 
shaft.
3. As shown in the figure, hold the axle shaft. Using a grinder, 

shave off a point of its circumference locally until the wall 
thickness become as follows:

• 1.0 − 1.5 mm (0.04 − 0.06 inch) for axle shaft side

• 2.0 mm (0.08 inch) for bearing side

CAUTION

Be careful not to damage the bearing case and the axle 
shaft.
4. Fix the axle shaft and shave off the remaining 2.0 mm (0.08 

inch) on the side of the retainer bearing.

CAUTION

Be careful not to damage the axle shaft.

5. Cut in with a chisel the place where the retainer ring has 

been shaven and remove the retainer ring.

.

AC004855AB

BACKING
PLATE

RETAINER
BOLT

AC004867 AB

GUMMED
CLOTH
TAPE

GRINDER

AC004868AB

GRINDER

BEARING
CASE

RETAINER

AC004869AB

 

 

 

 

 

 

 

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