Mitsubishi Montero Sport (2004+). Manual - part 399

 

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Mitsubishi Montero Sport (2004+). Manual - part 399

 

 

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-99

SPECIFICATIONS

TORQUE SPECIFICATION

M1233023100437

Transmission

ITEMS

SPECIFICATIONS

Cable end bracket mounting bolt

48 

± 6 N⋅m (35 ± 4 ft-lb)

Converter housing to transmission case tightening bolts

48 

± 6 N⋅m (35 ± 4 ft-lb)

Detent spring mounting bolt

5.9 

± 1 N⋅m (52 ± 9 in-lb)

Extension housing mounting bolts

48 

± 6 N⋅m (35 ± 4 ft-lb)

Input shaft speed sensor mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Lower valve body cover mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Lower valve body mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Manual control lever mounting nut

22 

± 3 N⋅m (16 ± 2 ft-lb)

Oil filter mounting bolt

5.9 

± 1 N⋅m (52 ± 9 in-lb)

Oil pan mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Oil pump mounting bolt

23 

± 3 N⋅m (17 ± 2 ft-lb)

Output shaft speed sensor mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Output shaft support mounting bolt

23 

± 3 N⋅m (17 ± 2 ft-lb)

Park/neutral position switch mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Separating plate mounting bolt

5.9 

± 1 N⋅m (52 ± 9 in-lb)

Spedometer sleeve clamp bolt

19 

± 3 N⋅m (14 ± 2 ft-lb)

Solenoid support mounting bolt

5.9 

± 1 N⋅m (52 ± 9 in-lb)

Transfer to transfer case adapter tightening bolt 

35 

± 6 N⋅m (26 ± 4 ft-lb)

Transmission case to transfer case adapter tightening bolt 

48 

± 6 N⋅m (35 ± 4 ft-lb)

Upper valve body mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

Valve body mounting bolt

11 

± 1 N⋅m (97 ± 9 in-lb)

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-100

Transfer <V4A51>

GENERAL SPECIFICATIONS

M1233000200466

ITEMS

SPECIFICATIONS

Bearing retainer mounting bolt (transfer drive shaft)

20 

± 2 N⋅m (14 ± 1 ft-lb)

Bearing retainer mounting bolt (input gear)

19 

± 3 N⋅m (13 ± 2 ft-lb)

Control housing to transfer case tightening bolt

19 

± 3 N⋅m (13 ± 2 ft-lb)

Lock switch 

35 

± 6 N⋅m (26 ± 4 ft-lb)

Lock rail switch 

34 

± 5 N⋅m (25 ± 4 ft-lb)

Low switch 

35 

± 6 N⋅m (26 ± 4 ft-lb)

Oil pool cover tightening bolt

8.8 

± 1 N⋅m (78 ± 9 in-lb)

Plug (2-4 shift rail)

34 

± 5 N⋅m (25 ± 4 ft-lb)

Plug (H-L shift rail)

35 

± 6 N⋅m (26 ± 4 ft-lb)

Rear cover to chain cover tightening bolt

35 

± 6 N⋅m (26 ± 4 ft-lb)

Side cover tigtening bolt

20 

± 2 N⋅m (14 ± 1 ft-lb)

Speedometer sleeve clamp mounting bolt

19 

± 3 N⋅m (13 ± 2 ft-lb)

Support pin tightening nut

21 

± 4 N⋅m (15 ± 3 ft-lb)

Transfer case plate to transfer case tightening bolt

35 

± 6 N⋅m (26 ± 4 ft-lb)

Transfer case to chain cover tightening bolt

35 

± 6 N⋅m (26 ± 4 ft-lb)

Transfer switch 

34 

± 5 N⋅m (25 ± 4 ft-lb)

TRANSMISSION MODEL

R4A51-5-CEB

V4A51-5-CIB2

Applicable engine

3.5L

Transmission type

Electronically controlled 4-speed full-automatic

Torque converter type

3-element with torque converter clutch

Transmission gear ratio

1st

2.842

2nd

1.495

3rd

1.000

4th

0.731

Reverse

2.720

Transfer type

−

FULL TIME 4WD

Transfer gear ratio

High

−

1.000

Low

−

1.900

Speedometer gear ratio
(driven/drive)

25/8

29/9

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-101

SERVICE SPECIFICATIONS

M1233000300333

Transmission

Transfer <V4A51>

VALVE BODY SPRING IDENTIFICATION

M1233022900054

ITEMS

STANDARD VALUE

Output shaft end play mm (in) 

0.25 

− 0.55 (0.0098 − 0.0217)

Underdrive clutch end play mm (in)

1.6 

− 1.8 (0.063 − 0.071)

Input shaft end play mm (in)

0.25 

− 0.81 (0.0098 − 0.0319)

Overdrive clutch end play mm (in) 

2.0 

− 2.2 (0.079 − 0.087)

Overdrive clutch return spring retainer end play mm (in)

0 

− 0.09 (0 − 0.004)

Second brake end play mm (in)

1.49 

− 1.95 (0.0587 − 0.0768)

Center support end play mm (in)

0 

− 0.16 (0 − 0.0063)

Brake reaction plate end play mm (in)

0 

− 0.16 (0 − 0.0063)

Reverse clutch end play mm (in)

1.5 

− 1.7 (0.059 − 0.067)

Low/reverse brake end play mm (in) 

1.65 

− 2.11 (0.0650 − 0.0831)

ITEMS

STANDARD VALUE

Countershaft gear end play mm (in)

0 

− 0.15 (0 − 0.006)

H-L clutch hub end play mm (in)

0 

− 0.08 (0 − 0.003)

Differential lock hub end play mm (in)

0 

− 0.08 (0 − 0.0031)

Rear output shaft bearing to rear cove clearancer mm (in) 

0 

− 0.1 (0 − 0.004)

Input gear bearing end play mm (in)

0 

− 0.06 (0 − 0.002)

Countershaft gear bearing end play mm (in)

0 

− 0.08 (0 − 0.003)

2-4WD synchronizer hub end play mm (in)

0 

− 0.08 (0 − 0.0031)

Clearance between outer synchronizerring back side and drive sporocket 
mm (in)

Limit 0.3 (0.012)

Rear output shaft bearing end play mm (in)

0 

− 0.08 (0 − 0.0031)

ITEMS

WIRE  
DIAMETER 
mm (in)

OUTSIDE 
DIAMETER 
mm (in)

FREE 
HEIGHT  mm 
(in)

NUMBER OF 
LOOPS

Orifice check ball spring

0.5 (0.020)

4.5 (0.177)

15.4 (0.606)

15

Torque converter clutch control valve spring

0.7 (0.028)

5.9 (0.232)

28.1 (1.106)

19

Damping valve spring

1.0 (0.039)

7.7 (0.303)

35.8 (1.409)

17

Torque converter pressure control valve 
spring

1.6 (0.063)

11.2 (0.441)

29.4 (1.157)

9.5

Fail-safe valve a spring

0.7 (0.028)

8.9 (0.350)

21.9 (0.862)

9.5

Pressure control valve spring

0.7 (0.028)

7.6 (0.299)

37.7 (1.484)

25

Line relief valve spring

1.0 (0.039)

7.0 (0.276)

17.3 (0.681)

10

Regulator valve spring

1.3 (0.051)

13.3 (0.524)

44.6 (1.756)

10.5

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-102

ADJUSTING PLATE, SNAP RING AND SPACERS

M1233023000098

Transmission

Thrust race (For adjustment of output shaft end play

Snap ring (For adjustment of underdrive clutch and overdrive clutch end play)

Thrust race (For adjustment of input shaft end play)

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

None

MR276705

1.8 (0.071)

None

MR276706

2.0 (0.079)

None

MR276707

2.2 (0.087)

None

MR276708

2.4 (0.094)

None

MR276709

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.6 (0.063)

Brown

MD759960

1.7 (0.067)

None

MD759961

1.8 (0.071)

Blue

MD759962

1.9 (0.075)

Brown

MD758892

2.0 (0.079)

None

MD750841

2.1 (0.083)

Blue

MD750842

2.2 (0.087)

Brown

MD750843

2.3 (0.091)

None

MD750844

2.4 (0.094)

Blue

MD750845

2.5 (0.098)

Brown

MD750846

2.6 (0.102)

None

MD750847

2.7 (0.106)

Blue

MD750848

2.8 (0.110)

Brown

MD750849

2.9 (0.114)

None

MD750850

3.0 (0.118)

Blue

MD750851

THICKNESS   mm (in)

IDENTIFICATION SYMBOL

PART NO.

1.4 (0.055)

None

MD723063

1.6 (0.063)

None

MD707267

1.8 (0.071)

None

MD723064

2.0 (0.079)

None

MD707268

2.2 (0.087)

None

MD723065

2.4 (0.094)

None

MD724358

2.6 (0.102)

None

MD754798

 

 

 

 

 

 

 

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