Mitsubishi Montero Sport (2004+). Manual - part 392

 

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Mitsubishi Montero Sport (2004+). Manual - part 392

 

 

VALVE BODY

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-71

>>D<<KNOCK BUSHING INSTALLATION
Install the knock bushing onto the lower valve body position 
shown in the illustration.

.

>>E<<SPRING/STEEL BALL (LINE RELIEF) INSTALLATION
Install the spring [7 mm (0.276 inch) diameter, 17.3 mm (0.681 
inch) length] and the steel ball [6.4 mm (0.25 inch) diameter] 
onto the lower valve body position shown in the illustration.

.

AKX00155

 4.5 mm
(0.18 in)

AB

AK303307

STEEL BALL

SPRING

AB

VALVE BODY

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-72

>>F<<SPRING/STEEL BALL (ORIFICE CHECK BALL)/BALL 
(ORIFICE CHECK BALL)/DAMPING VALVE SPRING/SEAL 
RING/DAMPING VALVE INSTALLATION
1. Install the spring [4.5 mm (0.177 inch) diameter, 15.4 mm 

(0.606 inch) length] and the steel ball [6.4 mm (0.25 inch) 
diameter] onto the upper valve body position shown in the 
illustration.

2. Install the ball (rubber) [6.4 mm (0.25 inch) diameter] onto 

the upper valve body position shown in the illustration.

3. After installing the seal ring onto the damping valve, install 

together with the damping valve spring [7.7 mm (0.303 inch) 
diameter, 35.8 mm (1.409 inch) length] onto the upper valve 
body position shown in the illustration.

.

>>G<<MANUAL VALVE INSTALLATION
Fit and install the manual valve pin into the groove of the man-
ual valve.

AKX00157

SEAL RING

  BALL
(RUBBER)

STEEL BALL

SPRING

DAMPING SPRING

DAMPING
VALVE

AB

AKX00158

MANUAL
VALVE

MANUAL VALVE PIN

AB

TRANSFER

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-73

TRANSFER

DISASSEMBLY AND ASSEMBLY

M1233013300140

AK302891

35 ± 6 N·m
26 ± 4 ft-lb

34 ± 5 N·m
25 ± 4 ft-lb

34 ± 5 N·m
25 ± 4 ft-lb

35 ± 6 N·m
26 ± 4 ft-lb

19 ± 3 N·m
13 ± 2 ft-lb

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

4

5

6

1

2

3

7

8

9

14

15

11

12

13

10

AB

35 ± 6 N·m
26 ± 4 ft-lb

16

17

18

19

20

35 ± 6 N·m
26 ± 4 ft-lb

35 ± 6 N·m
26 ± 4 ft-lb

21

22

23

27

28

29

30

31

24

25

26

19 ± 3 N·m
13 ± 2 ft-lb

19 ± 3 N·m
13 ± 2 ft-lb

21 ± 4 N·m
15 ± 3 ft-lb

35 ± 6 N·m
26 ± 4 ft-lb

34 ± 5 N·m
25 ± 4 ft-lb

32

DISASSEMBLY STEPS

>>U<<

1.

LOCK SWITCH

2.

GASKET

>>U<<

3.

LOCK RAIL SWITCH

4.

GASKET

5.

STEEL BALL

>>U<<

6.

TRANSFER SWITCH

7.

SPRING

8.

STEEL BALL

>>T<<

9.

PLUG

>>S<<

10. SPRING
11. STEEL BALL

>>T<<

12. PLUG

>>S<<

13. SPRING
14. STEEL BALL
15. SPEEDOMETER SLEEVE CLAMP

>>R<<

16. SPEEDOMETER DRIVEN GEAR 

SLEEVE ASSEMBLY

>>Q<<

17. TRANSFER CASE PLATE
18. NEEDLE BEARING
19. COUNTERSHAFT GEAR

>>P<<

20. SPACER

>>U<<

21. LOW SWITCH
22. GASKET

>>O<<

23. CONTROL HOUSING

>>N<<

24. SUPPORT PIN

>>N<<

25. RETURN SPRING

>>M<<

26. REAR COVER
27. BRACKET

>>L<<

28. OIL COVER

>>K<<

29. SPACER
30. DUST SEAL GUARD

>>J<<

31. OIL SEAL

>>I<<

32. SPRING PIN

DISASSEMBLY STEPS 

TRANSFER

TSB Revision

AUTOMATIC TRANSMISSION OVERHAUL

23B-74

AK101101

35 ± 6 N·m
26 ± 4 ft-lb

APPLY GEAR OIL
TO ALL MOVING
PARTS BEFORE
INSTALLATION.

57

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

48

50

51

51

52

53

54

55

56

58

59

AC

DISASSEMBLY STEPS

<<A>>

>>I<<

33. H-L SHIFT RAIL

<<A>>

>>H<<

34. CHAIN COVER
35. H-L SHIFT FORK
36. H-L CLUTCH SLEEVE

>>H<<

37. INTERLOCK PLUNGER
38. REAR OUTPUT SHAFT
39. NEEDLE BEARING
40. NEEDLE BEARING
41. CENTER DIFFERNTIAL CASE

<<B>>

>>G<<

42. 2-4WD SYNCHRONIZER

<<B>>

>>G<<

43. CHAIN

<<B>>

>>G<<

44. FRONT OUTPUT SHAFT
45. NEEDLE BEARING

>>F<<

46. SPRING PIN

47. 2-4WD SHIFT LUG
48. SPRING SEAT
49. SPRING
50. E-RING
51. SPRING SEAT
52. SPRING
53. 2-4WD SHIFT RAIL
54. 2-4WD SHIFT FORK
55. 2-4WD SYNCHRONIZER SLEEVE
56. SLEEVE
57. STEEL BALL

>>E<<

58. SNAP RING
59. DIFFERENTIAL LOCK HUB

DISASSEMBLY STEPS 

 

 

 

 

 

 

 

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