Mitsubishi Montero Sport (2004+). Manual - part 82

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL

11A-17

8.

ENGINE COOLANT 
TEMPERATURE SENSOR 
CONNECTOR

9.

ENGINE COOLANT 
TEMPERATURE GAUGE UNIT 
CONNECTOR

10. FRONT WIRING HARNESS AND 

INJECTION WIRING HARNESS 
COMBINATION CONNECTOR

11. MANIFOLD ABSOLUTE 

PRESSURE SENSOR

12. EGR VACUUM REGULATOR 

SOLENOID VALVE CONNECTOR

13. EVAPORATIVE EMISSION 

PURGE SOLENOID CONNECTOR

14. LEFT BANK HEATED OXYGEN 

SENSOR (FRONT) CONNECTOR

15. RIGHT BANK HEATED OXYGEN 

SENSOR (FRONT) CONNECTOR

16. THROTTLE POSITION SENSOR 

CONNECTOR

17. IDLE AIR CONTROL MOTOR 

CONNECTOR

18. GENERATOR CONNECTOR
19. POWER STEERING PRESSURE 

SWITCH CONNECTOR

20. MAGNETIC CLUTCH AND 

REFRIGERANT TEMPERATURE 
SWITCH CONNECTOR

21. ENGINE OIL PRESSURE SWITCH 

CONNECTOR

REMOVAL STEPS (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL

11A-18

Required Special Tool:
MB991683: Sling chain set

AC004377

27

26

28

31

29

30

24

25

34

35

32

33

23

22

34

35

25 N·m*
18 ft-lb*

44 N·m*
33 ft-lb*

4.9 N·m
43 in-lb

4.9 N·m
43 in-lb

24 N·m
17 ft-lb

24 N·m
17 ft-lb

N

AC

36

22. THROTTLE CABLE 

CONNECTION

23. VACUUM HOSE CONNECTION
24. FUEL RETURN HOSE 

CONNECTION

25. FUEL HIGH-PRESSURE HOSE 

CONNECTION

26. HEATER HOSE CONNECTION
27. HEATER HOSE CONNECTION 

<VEHICLES WITH REAR 
HEATER>

28. VACUUM HOSE CONNECTION
29. POWER STEERING DRIVE BELT 

COVER

30. DRIVE BELT (FOR POWER 

STEERING OIL PUMP)

<<A>>

31. POWER STEERING OIL PUMP 

ASSEMBLY

32. DRIVE BELT (FOR A/C)

<<A>>

33. A/C COMPRESSOR ASSEMBLY
34. FRONT INSULATOR STOPPER
35. ENGINE MOUNT INSULATOR

<<B>>

>>A<<

36. ENGINE ASSEMBLY

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL

11A-19

REMOVAL SERVICE POINTS

.

<<A>> POWER STEERING OIL PUMP ASSEMBLY / A/C 
COMPRESSOR ASSEMBLY REMOVAL
1. Remove the oil pump and A/C compressor (with the hose 

attached).

2. Suspend the removed oil pump (by using wire or similar 

material) at a place where no damage will be caused during 
removal/installation of the engine assembly.

.

<<B>> ENGINE ASSEMBLY REMOVAL
1. Check that all cables, hoses, harness connectors, etc. are 

disconnected from the engine.

2. Use special tool MB991683 and chain block to lift the engine 

assembly slowly and remove it.

INSTALLATION SERVICE POINT

.

>>A<< ENGINE ASSEMBLY INSTALLATION
Install the engine assembly. When doing so, check carefully 
that all pipes and hoses are connected, and that none are 
twisted, damaged, etc.

CRANKSHAFT PULLEY

TSB Revision

ENGINE MECHANICAL

11A-20

CRANKSHAFT PULLEY

REMOVAL AND INSTALLATION

M1112001600540

Required Special Tools:

• MB990767: End yoke holder

• MD998715: Crankshaft pulley holder pin

REMOVAL SERVICE POINT

.

<<A>> CRANKSHAFT PULLEY REMOVAL
Use special tools MD998715 and MB990767 to remove the 
crankshaft pulley from the crankshaft.

INSTALLATION SERVICE POINT

.

>>A<< CRANKSHAFT PULLEY INSTALLATION
Use special tools MD998715 and MB990767 in the same way 
as during removal to install the crankshaft pulley.

Pre-removal Operation
• Under Cover and Skid Plate Removal (Refer to GROUP 

42, Under Cover 

P.42-207

).

Post-installation Operation
• Drive Belt Tension Adjustment (Refer to 

P.11A-7

).

• Skid Plate and Under Cover Installation (Refer to GROUP 

42, Under Cover 

P.42-207

).

ACX00324 AB

1

2

3

4

5

(ENGINE OIL)

181 N·m
134 ft-lb

REMOVAL STEPS

1.

RADIATOR SHROUD COVER

2.

DRIVE BELT (FOR POWER 
STEERING OIL PUMP)

3.

DRIVE BELT (FOR GENERATOR)

4.

DRIVE BELT (FOR A/C)

<<A>>

>>A<<

5.

CRANKSHAFT PULLEY

ACX00323 AB

MD998715

MB990767