Mitsubishi Montero Sport (2004+). Manual - part 76

 

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Mitsubishi Montero Sport (2004+). Manual - part 76

 

 

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-63

6. Check the clock spring connectors and protective tube for 

damage, and terminals for deformities.

7. Visually check the case for damage.

WARNING

If the clock spring's mating mark is not properly 
aligned, the steering wheel may not completely rotate 
during a turn, or the flat cable within the clock spring 
may be severed, obstructing normal operation of the 
SRS and possibly leading to serious injury to the 
vehicle's driver and passenger.

8. Align the mating marks of the clock spring, and after turning 

the front wheels to the straight-ahead position, install the 
clock spring to the column switch.

Mating marks alignment
After turning the clock spring fully clockwise, turn it approxi-

mately 3 4/5 turns counterclockwise until the mating marks 
are aligned.

9. Install the steering column covers, steering wheel and air 

bag module.

10.Check the steering wheel for noise, binds or difficult 

operation.

DANGER

The SRS may not activate if any of the above compo-
nents are not installed properly, which could result in 
serious injury or death to the vehicle's driver and pas-
senger.

11.Check the steering wheel for excessive free play.

REPLACE ANY VISUALLY INSPECTED PART IF IT FAILS 
THAT INSPECTION. (Refer to GROUP 52B, Air Bag Module 
and Clock Spring 

P.52B-84

.)

.

AC003384AB

CASE

PROTECTIVE TUBE

PROTECTIVE TUBE

AC003385

MATING MARKS

AB

AC003386AB

AIR BAG
MODULE

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-64

WIRING HARNESS

1. Check the connector for poor connection.

DANGER

The SRS system may not operate if SRS harnesses or 
connectors are damaged or improperly connected, 
which could result in serious injury or death to the 
vehicle's driver and passenger.

2. Check the harness for binds, the connectors for damage, 

and the terminals for deformation.
REPLACE ANY CONNECTORS OR HARNESS THAT 
FAILS THE VISUAL INSPECTION. (Refer to GROUP 52B, 
SRS Service Precautions 

P.52B-17

.)

26. TIRES (ROTATE)

M1001008900347

Rotate the tires to equalize the wear and help extend tire life. 
When rotating tires, check for uneven wear and damage.

AC003387AB

BODY WIRING
HARNESS

FRONT WIRING
HARNESS

AC003388

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-65

MAIN SEALANT AND ADHESIVE TABLE

M1001003800248

APPLICATION

3M

 NO.

LOCTITE

/

PERMATEX

NO.

ENGINE AND 
DRIVETRAIN

Between rocker cover and 
camshaft bearing cap. 
Between rocker cover, 
semicircular packing and 
cylinder head. Between oil 
pressure switch and engine.

3M

 AAD Part No. 8660 

Ultrapro High Temp. Silicone 
Gasket or 3M

 AAD Part No. 

8679 Black/8678 Black 
Press-In-Place Silicone 
gasket strips

Permatex

 Ultra Black 

598, No.82180

Between engine coolant 
temperature switch, engine 
coolant temperature sensor, 
thermo valve, thermo switch, 
joint, engine coolant 
temperature gauge unit 
(large-size) and engine

3M

 AAD Part No. 8731 

Medium Strength Blue 
Threadlocker

Loctite

242 Blue Service 

Tool Removable 24200

Between oil pan and engine 
block

3M

 AAD Part No. 8672, 

3M

 AAD Part No. 8704 or 

3M

 AAD Part No. 8679/ 

3M

 AAD Part No. 8678

Permatex

 Ultra Gray 

599, No.82194

WEATHER-STR
IPPING FOR 
GLASS

Between tempered glass, 
body flanges, and 
weatherstrip

3M

 AAD Part No. 8509 

Auto Bedding and Glazing 
Compound or 3M

 AAD Part 

No. 8633 Windo-weld 
Resealant

WEATHER-STR
IPPING FOR 
GLASS

Between laminated glass and 
weatherstrip

3M

 AAD Part No. 8633 

INTERIORS

Adhesive of vinyl chloride 
cloth

3M

 AAD Part No. 8088 

General Trim Adhesive or 
3M

 AAD Part No. 8064 

Vinyl Trim Adhesive

Permatex

 Vinyl Repair 

Kit No.81786

Adhesion of door 
weatherstrip

3M

 AAD Part No. 8001 

(yellow) or 3M

 AAD Part 

No. 8008 (black) Super 
Weatherstrip Adhesive or 
3M

 AAD Part No. 8011 

Black Weatherstrip Adhesive

Permatex

 Super Black 

Weatherstrip Adhesive 
No.82, 81850

Sealing of various grommets 
and packing

3M

 AAD Part No. 8509 or 

3M

 AAD Part No. 8678

Adhesion of headliners and 
various interior decorative 
materials

3M

 AAD Part No. 8088 

General Trim Adhesive or 
3M

 AAD Part No. 8090 

Super Trim Adhesive

Permatex

 Spray 

Adhesive No.82019

MAIN SEALANT AND ADHESIVE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-66

BODY 
SEALANTS

Sealing of sheet metal joints, 
drip rail, floor, side panels, 
trunk, front panel, tail gate 
hinge

3M

 AAD Part No. 8531 

Heavy Drip-Check Sealer 
(gray) or 3M

 AAD Part No. 

8302 Ultrapro Autobody 
Sealant (clear) or 3M

 AAD 

Part No. 8361 Urethane A/B 
Sealant (gray or white)

Miscellaneous body sealants 
(originally mounted 
w/adhesive tape)

• Waterproof door film

• Fender panel

• Splash shield

• Mud guard

• Rear combination lamp

3M

 AAD Part No. 8633 

Windo-weld Resealant

Fuel Tank and Pad

3M

 AAD Part No. 8088 

General Trim Adhesive or 
3M

 AAD Part No. 8090 

Super Trim Adhesive

Permatex

 Spray 

Adhesive No.82019

CHASSIS 
SEALANT

Sealant of various flange 
faces and threaded parts. 
Packing of fuel gauge unit

3M

 AAD Part No. 8730 

High Strength Red 
Threadlock or 3M

 AAD Part 

No. 8731 Medium Strength 
Blue Threadlocker

Loctite

272 High Strength 

and High Temperature 
27200

Sealing of various threaded 
parts, dust covers. Differential 
carrier packing, dust covers 
and ball joint and linkage. 
Packing and shims of 
steering box, sealing of rack 
support cover and top cover 
of steering box housing, seal 
of junction face of knuckle 
arm flange

3M

 AAD Part No. 8672 

Ultrapro High Temp. Silicone 
Gasket or 3M

 AAD Part No. 

8679 (black) or 3M

 AAD 

Part No. 8678 (black) 
Press-In-Place Silicone 
gasket strips 3M

 AAD Part 

No. 8661 or 3M

 AAD Part 

No. 8663 Super Silicone 
sealant

Permatex

 The Right Stuff 

No.25223

Seal of brake shoe hold down 
pin and wheel cylinder of 
drum brakes

3M

 AAD Part No. 8633 

Windo-weld Resealant

APPLICATION

3M

 NO.

LOCTITE

/

PERMATEX

NO.

 

 

 

 

 

 

 

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