Mitsubishi Montero (2004+). Manual - part 126

 

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Mitsubishi Montero (2004+). Manual - part 126

 

 

GENERAL DESCRIPTION

TSB Revision

ENGINE LUBRICATION

12-2

GENERAL DESCRIPTION

M1121000100283

The lubrication method is a fully force-fed, full-flow filtration type.

ENGINE OILS

WARNING

Prolonged and repeated contact with mineral oil will result in the removal of natural fats from 
the skin, leading to dryness, irritation and dermatitis. In addition, used engine oil contains 
potentially harmful contaminants which may cause skin cancer. Adequate means of skin pro-
tection and washing facilities must be provided.

.

Recommended Precautions
The most effective precaution is to adapt working 
practices which prevent, as far as practical, the risk 
of skin contact with mineral oils i.e. use enclosed 
systems for handling used engine oil and decrease 
components, where practical, before handling them.

.

Other precautions:

• Avoid prolonged and repeated contact with oil, 

particularly used engine oil.

• Wear protective clothing, including impervious 

gloves where practical.

• Avoid contaminating clothes, particularly under 

wear, with oil.

• Do not put oily rags in pockets.

• Do not wear heavily soiled clothing and 

oil-soaked foot-wear. Overalls must be cleaned 
regularly and kept separate from personal cloth-
ing.

• Where there is a risk of eye contact, eye protec-

tion should be worn i.e. chemical goggles or face 
shields. In addition, an eye wash facility should 
be provided.

• Obtain First Aid treatment immediately for open 

cuts and wounds.

• Wash regularly with soap and water to ensure all 

oil is removed, especially before meals (skin 
cleansers and nail brushes will help). After clean-
ing, apply lotion, etc., containing lanolin to 
replace natural skin oils is advised.

• Do not use gasoline, kerosene, diesel fuel, gas 

oil, thinners or solvents for cleaning skin.

• Apply barrier creams before each work period to 

help cleam the skin after work.

• If skin disorders develop, obtain medical advice 

immediately.

SPECIAL TOOL

M1121000600426

ITEMS

SPECIFICATIONS

Oil pump type

Trochoid type

Drive method

Crankshaft

TOOL

TOOL NUMBER AND 
NAME

SUPERSESSION

APPLICATION

MD998054
Engine oil pressure 
switch wrench

General service tool or 
MD998054-01

Removal and installation 
of engine oil pressure 
switch

ON-VEHICLE SERVICE

TSB Revision

ENGINE LUBRICATION

12-3

ON-VEHICLE SERVICE

ENGINE OIL CHECK

M1121000900267

1. Pull out the oil dipstick slowly and check that the oil level is 

within the marks on the oil dipstick.

2. Check that the oil is not excessively dirty, that there is no 

coolant or gasoline mixed in, and that it is sufficiently thick 
and slippery.

ENGINE OIL REPLACEMENT

M1121001000289

Start the engine and allow it to warm up until the temperature of 

the coolant reaches 80

°C (176°F) to 90°C (194°F).

WARNING

Use care as oil could be hot.

1. Remove the engine oil filler cap.
2. Remove the drain plug to drain oil.
3. Install a new drain plug gasket so that it faces in the 

direction shown in the illustration, and then tighten the drain 
plug to the specified torque.

Tightening torque: 39 

± 5 Nm (29 ± 3 ft-lb)

4. Refill the specified quantity of oil.

Specified Engine Oil: Engine oils displaying ILSAC 
certification symbol ("Starburst" symbol) or conform-
ing the API classification SJ EC or SJ/CD EC
Total quantity: 4.9 dm

3

 (5.14 quarts) 

5. Install the engine oil filler cap.
6. Check oil level.

ENGINE OIL FILTER REPLACEMENT

M1121001100297

Start the engine and allow it to warm up until the temperature of 

the coolant reaches 80

°C (176°F) to 90°C (194°F).

WARNING

Use care as oil could be hot.

1. Remove the engine oil filler cap.

ACX00892AB

GOOD

MAXIMUM

MINIMUM

ACX01795AB

DRAIN PLUG
GASKET

OIL PAN SIDE

39

 

± 5 N

·

m

29 

± 3 ft-lb

ACX00887AB

ON-VEHICLE SERVICE

TSB Revision

ENGINE LUBRICATION

12-4

2. Remove the drain plug to drain oil.
3. Use the commercially-available tool to remove the engine oil 

filter.

4. Clean the filter bracket side mounting surface and ensure 

the old O-ring has been removed.

5. Apply a small amount of engine oil to the O-ring of the new 

oil filter.

6. Where the oil filter O-ring touches the oil pan flange, tighten 

the oil filter to the specified torque using the 
commercially-available tool.

Tightening torque: Approximately 3/4 turn[14 

± 2 N

(124 

± 18 in-lb)]

7. Install the drain plug and refill engine oil. (Refer to Engine 

Oil Replacement 

P.12-3

.) 

8. Rev the engine a few times, and check to be sure that no 

engine oil leaks from the installation section of the oil filter.

ENGINE OIL PRESSURE CHECK

M1121002300380

Required Special Tool:
MD998054: Engine Oil Pressure Switch Wrench
1. Check engine oil quantity.
2. Remove the engine oil pressure switch terminal.

CAUTION

Since sealant is applied to the thread of the engine oil 
pressure switch, take care not to damage the engine oil 
pressure switch when removing it.
3. Use special tool MD998054 to remove the engine oil 

pressure switch.

4. Install the engine oil pressure gauge.

NOTE: Use a 1/8 pipe thread adapter.

5. Run the engine to warm it.
6. After the engine has been warmed up, check that engine oil 

pressure is within the standard value.

Standard value:

At idle: 29 kPa (4.2 psi) or more
At 3,500 r/min: 294 

 686 kPa (43  100 psi)

7. Remove the engine oil pressure gauge.

ACX00395

COMMERCIALLY-
AVAILABLE TOOL

AD

ACX00396

O-RING

AB

AK301582

ENGINE OIL 
PRESSURE SWITCH

CYLINDER BLOCK

OIL FILTER 
BRACKET

AB

AKX00294

MD998054

AB

 

 

 

 

 

 

 

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