Mitsubishi Montero (2004+). Manual - part 1165

POWER STEERING HOSES

TSB Revision

POWER STEERING

37A-49

POWER STEERING HOSES

REMOVAL AND INSTALLATION

M1372005700282

Pre-removal Operation
• Under Cover Removal

• Power Steering Fluid Draining (Refer to 

P.37A-18

.)

• Removal of Battery and Battery Tray

• Removal of Condenser Tank (Refer to GROUP 14, Radia-

tor 

P.14-8

.)

Post-installation Operation
• Installation of Condenser Tank (Refer to GROUP 14, 

Radiator 

P.14-8

.)

• Installation of Battery and Battery Tray

• Power Steering Fluid Line Bleeding (Refer to 

P.37A-18

.)

• Under Cover Installation

• Drive Belt Tension Check (Refer to 

P.37A-17

.)

AC000668

57 

± 7 N

·

m

42 

± 5 ft-lb

3

2

AB

1

4

5

6

5

7

8

9

15 

± 3 N

·

m

11 

± 2 ft-lb

15 

± 3 N

·

m

11 

± 2 ft-lb

12 

± 2 N

·

m

107 

± 17 in-lb

12 

± 2 N

·

m

107 

± 17 in-lb

22 

± 4 N

·

m

16 

± 3 ft-lb

OIL PUMP ASSEMBLY

12 

± 2 N

·

m

107 

± 17 in-lb

12 

± 2 N

·

m

107 

± 17 in-lb

12 

± 2 N

·

m

107 

± 17 in-lb

REMOVAL STEPS

1. OIL RESERVOIR

>>D<<

2. SUCTION HOSE

>>C<<

3. RETURN HOSE B
4. TUBE CLIP
5. EYE BOLT

>>A<<

6. PRESSURE HOSE ASSEMBLY

>>A<<

7. PRESSURE TUBE

>>B<<

8. COOLER TUBE

>>B<<

9. RETURN HOSE A

>>A<<

10. RETURN TUBE

REMOVAL STEPS (Continued)

POWER STEERING HOSES

TSB Revision

POWER STEERING

37A-50

INSTALLATION SERVICE POINTS

.

>>A<< RETURN TUBE / PRESSURE TUBE / PRESSURE 
HOSE ASSEMBLY INSTALLATION
1. Align the markings on the gearbox side and the tube side to 

install.

2. Install the pressure hose assembly and the pressure tube 

with the mating marks facing upward.

.

>>B<< RETURN HOSE A / COOLER TUBE INSTALLATION
Install them with the mating marks facing upward.

.

AC000664 AB

MATING MARKS

AC000669

FRONT

REAR

MATING MARKS

AB

OIL PUMP ASSEMBLY

AC000733

A

MATING MARKS

VIEW A

AB

MATING MARKS

SPECIFICATIONS

TSB Revision

POWER STEERING

37A-51

>>C<< RETURN HOSE B INSTALLATION
Install it with the mating mark facing backward.

.

>>D<< SUCTION HOSE INSTALLATION
Install it with the mating mark facing outward.

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1372008400268

AC000734

MATING 
MARKS

FRONT

REAR

AB

MATING 
MARKS

RESERVOIR TANK

AC000735

FRONT

REAR

AB

MATING MARKS

MATING MARKS

ITEM

SPECIFICATION

Power steering oil pump
Eye bolt

57 

± 7 N⋅m (42 ± 5 ft-lb)

Inner plug assembly A

44 

± 5 N⋅m (32 ± 4 ft-lb)

Inner plug assembly B

35 

± 4 N⋅m (26 ± 3 ft-lb)

Inner plug assembly C

37 

± 2 N⋅m (27 ± 2 ft-lb)

Oil pump bracket and oil pump assembly connection bolt

22 

± 4 N⋅m (16 ± 3 ft-lb)

Oil pump case connection bolt

24 

± 2 N⋅m (18 ± 1 ft-lb)

Suction connector bolt

9.9 

± 2.1 N⋅m (88 ± 18 in-lb)

Terminal assembly

28 

± 2 N⋅m (20 ± 2 ft-lb)

Power steering hose
Eye bolt

57 

± 7 N⋅m (42 ± 5 ft-lb)

Oil reservoir bracket bolt

22 

± 4 N⋅m (16 ± 3 ft-lb)

Pressure hose bracket bolt

12 

± 2 N⋅m (107 ± 17 in-lb)

Pressure hose

15 

± 3 N⋅m (11 ± 2 ft-lb)

Return tube

15 

± 3 N⋅m (11 ± 2 ft-lb)

Tube clip bolt

12 

± 2 N⋅m (107 ± 17 in-lb)

Power steering gear box

SPECIFICATIONS

TSB Revision

POWER STEERING

37A-52

GENERAL SPECIFICATIONS

M1372000200226

SERVICE SPECIFICATIONS

M1372000300290

End plug

59 

± 10 N⋅m (44 ± 7 ft-lb)

Flare nut

15 

± 3 N⋅m (11 ± 2 ft-lb)

Gear box assembly installation bolt

69 

± 10 N⋅m (51 ± 7 ft-lb)

Gear box clamp installation bolt

69 

± 10 N⋅m (51 ± 7 ft-lb)

Knuckle and tie rod connection bolt

39 

± 5 N⋅m (29 ± 3 ft-lb)

Lock nut A

59 

± 10 N⋅m (44 ± 7 ft-lb)

Lock nut B

25 

± 4 N⋅m (18 ± 3 ft-lb)

Pressure hose assembly

15 

± 3 N⋅m (11 ± 2 ft-lb)

Pressure hose assembly installation bolt

12 

± 2 N⋅m (107 ± 17 in-lb)

Return tube and gear box connection bolt

15 

± 3 N⋅m (11 ± 2 ft-lb)

Steering gear and joint assembly connection

18 

± 2 N⋅m (13 ± 2 ft-lb)

Tie rod

88 

± 10 N⋅m (65 ± 7 ft-lb)

Tie rod end lock nut

71 

± 7 N⋅m (53 ± 5 ft-lb)

Valve housing assembly installation bolt

22 

± 4 N⋅m (16 ± 3 ft-lb)

Power steering wheel and shaft
Air bag module installation bolt

50 

± 5 N⋅m (37 ± 4 in-lb)

Steering column installation bolt

22 

± 4 N⋅m (16 ± 3 ft-lb)

Steering dynamic damper installation bolt

13 

± 2 N⋅m (115 ± 18 in-lb)

Steering shaft cover installation bolt

5.0 

± 1.0 N⋅m (44 ± 9 in-lb)

Steering shaft support bracket and front frame assembly installation bolt

13 

± 2 N⋅m (115 ± 18 in-lb)

Steering shaft support bracket installation bolt

13 

± 2 N⋅m (115 ± 18 in-lb)

Joint assembly and steering gear box installation bolt

18 

± 4 N⋅m (29 ± 3 ft-lb)

Joint assembly and steering shaft installation bolt

18 

± 2 N⋅m (13 ± 2 ft-lb)

ITEM

SPECIFICATION

ITEM

SPECIFICATION

Power steering gear box

Type

Rack and pinion

Gear ratio

45.95

Oil pump

Type

Vane type

Displacement cm

3

/rev (cu in/rev) 9.6 (0.59)

Relief set pressure MPa (psi)

8.8 (1,276)

ITEM

STANDARD VALUE

LIMIT

Steering wheel 
free play mm (in)

With engine running

−

30 (1.2)

With engine stopped

10 (0.4) or less

−

Steering angle

Inside wheel

36

°30' ± 1°30'

−

Outside wheel (reference)

31

°40'

−

Tie rod end ball joint breakaway torque N

⋅m (in-lb)

0.49 

− 2.45 (4.3 − 21.7)

−