Mitsubishi Montero (2004+). Manual - part 114

 

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Mitsubishi Montero (2004+). Manual - part 114

 

 

TIMING BELT

TSB Revision

ENGINE OVERHAUL

11B-15

9. Mount special tool MD998767 and torque wrench on the 

tensioner pulley.

10.Torque it to 4.4 N

⋅m (39 in-lb) with the torque wrench.

11.While holding the tensioner pulley in position, tighten the 

center bolt to the specified torque.

Tightening torque: 48 

± 6 Nm (35 ± 4 ft-lb)

12.Rotate the crankshaft two turns clockwise and leave it alone 

for approximately five minutes.

13.Check to see whether the metal wire inserted when the 

auto-tensioner was installed can be removed without any 
resistance.
If the metal wire can be removed without any resistance, it 
means that the belt has a proper tension. Therefore, remove 
the metal wire. In this condition, check that the projection of 
the rod of the auto-tensioner is within the standard value.

Standard value: 4.8 

 5.5 mm (0.19  0.21 inch)

14.If the metal wire offers resistance when removed, repeat the 

previous steps (9) through (12) until a proper belt tension is 
obtained.

INSPECTION

M1113002000276

.

TIMING BELT
Replace the belt if any of the following conditions exist.
1. Hardening of rubber backing.

Back side is glossy without resilience and leaves no indent 
when pressed with fingernail.

2. Cracks on rubber back. 
3. Cracks or peeling of canvas.
4. Cracks on tooth bottom.
5. Cracks on belt.

AK000024 AB

MD998767

AKX01379

AKX00749

AKX00713

CRACKS

CRACKS

PEELING

CRACKS

AB

TIMING BELT

TSB Revision

ENGINE OVERHAUL

11B-16

6. Abnormal wear of belt sides. Normal wear is indicated if the 

sides are sharp as if cut by a knife. Abnormal wear is 
indicated if the sides are ragged.

7. Abnormal wear on teeth. 
8. Missing tooth.

.

TENSIONER PULLEY AND IDLER PULLEY
Turn the pulley. If it does not rotate smoothly, or develops noise 
or excessive play, replace the pulley.

.

AUTO-TENSIONER
1. Check for oil leaks. If oil leaks are evident, replace the 

auto-tensioner.

2. Check the rod end for wear or damage and replace the 

auto-tensioner if necessary.

3. Measure the rod protrusion. If it is out of specification, 

replace the auto-tensioner.

Standard value: 12 mm (0.5 inch)

AKX00750

ROUNDED EDGE

ABNORMAL WEAR 
(RAGGED)

AB

AKX00751

RUBBER EXPOSED

TOOTH 
MISSING

AB

AKX00650

AKX00651

12 mm (0.5 in)

AB

TIMING BELT

TSB Revision

ENGINE OVERHAUL

11B-17

4. Press the rod with a force of 98 to 196 N (22 to 44 pounds) 

and measure the movement of the rod.
If the measured value is out of the standard value, replace 
the auto-tensioner.

Standard value: 1.0 mm (0.03 inch) or less

AKX00652

MOVEMENT

98 TO 196 N
(22 TO 44 lb)

AB

INTAKE MANIFOLD AND FUEL PARTS

TSB Revision

ENGINE OVERHAUL

11B-18

INTAKE MANIFOLD AND FUEL PARTS

REMOVAL AND INSTALLATION

M1113004300165

AK201075

11 ± 1 N·m
97 ± 9 in-lb

14 ± 1 N·m
124 ± 9 in-lb

29 ± 10 N·m
22 ± 7 ft-lb

19 ± 1 N·m
14 ± 1 ft-lb

14 ± 1 N·m
124 ± 9 in-lb

14 ± 1 N·m
124 ± 9 in-lb

12 ± 1 N·m
106 ± 9 in-lb

8.8 ± 1.0 N·m
78 ± 9 in-lb

12 ± 1 N·m
106 ± 9 in-lb

4

6

7

1

2

3

9

10

11

8

12

13

14

15

16

17

7

18

19

20

AB

12 ± 1 N·m
106 ± 9 in-lb

5

REMOVAL STEPS

>>G<<

1. ENGINE COOLANT TEMPERATURE 

GAUGE UNIT

>>F<<

2. ENGINE COOLANT TEMPERATURE 

SENSOR

3. WATER OUTLET FITTING
4. WATER OUTLET FITTING GASKET
5. BLOW-BY HOSE

>>D<<

6. WATER OUTLET PIPE

>>D<<

7. O-RING
8. WATER HOSE
9. WATER INLET FITTING

>>E<<

10. THERMOSTAT
11. THERMOSTAT CASE
12. THERMOSTAT CASE GASKET
13. FITTING
14. FITTING GASKET
15. WATER HOSE
16. WATER PASSAGE
17. WATER PASSAGE GASKET
18. WATER HOSE

>>D<<

19. WATER PIPE

>>D<<

20. O-RING

REMOVAL STEPS (Continued)

 

 

 

 

 

 

 

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