Index Mitsubishi Mitsubishi Montero - service repair manual 2004 year

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Mitsubishi Montero (2004+). Manual - part 1000

35-1

GROUP 35

SERVICE BRAKES

CONTENTS

BASIC BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ANTI-LOCK BRAKING SYSTEM (ABS). . . . . . . . . . . . . . . . . . .

MITSUBISHI ACTIVE SKID AND TRACTION CONTROL
SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NOTES

35A-1

GROUP 35A

BASIC BRAKE

SYSTEM

CONTENTS

GENERAL DESCRIPTION. . . . . . . . .

BASIC BRAKE SYSTEM DIAGNOSIS

INTRODUCTION. . . . . . . . . . . . . . . . . . . . .

DIAGNOSTIC TROUBLESHOOTING
STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . .

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

SYMPTOM PROCEDURES . . . . . . . . . . . .

HYDRAULIC BRAKE BOOSTER (HBB)
DIAGNOSIS . . . . . . . . . . . . . . . . . . . .

INTRODUCTION. . . . . . . . . . . . . . . . . . . . .

DIAGNOSTIC TROUBLESHOOTING
STRATEGY. . . . . . . . . . . . . . . . . . . . . . . . .

BRAKE WARNING LIGHT CHECK . . . . . .

TROUBLE CODE DIAGNOSIS. . . . . . . . . .

DIAGNOSTIC TROUBLE CODE CHART . .

HBB DIAGNOSTIC TROUBLE CODE
PROCEDURES. . . . . . . . . . . . . . . . . . . . . .

SYMPTOM CHART. . . . . . . . . . . . . . . . . . .

HBB SYMPTOM PROCEDURES . . . . . . . .

DATA LIST REFERENCE TABLE . . . . . . .

ACTUATOR TEST REFERENCE TABLE. .

CHECK AT M-ASTC-ECU . . . . . . . . . . . . .

SPECIAL TOOLS. . . . . . . . . . . . . . . .

ON-VEHICLE SERVICE. . . . . . . . . . .

BRAKE PEDAL CHECK AND
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . .

STOPLIGHT SWITCH CHECK . . . . . . . . . .

HBB OPERATING CHECK . . . . . . . . . . . . .

HBB CHECK . . . . . . . . . . . . . . . . . . . . . . . .

HBB MOTOR RELAY CHECK . . . . . . . . . .

BRAKE FLUID LEVEL INSPECTION AND
BLEEDING . . . . . . . . . . . . . . . . . . . . . . . . .

BRAKE FLUID LEVEL SWITCH CHECK . .

DISC BRAKE PAD CHECK AND
REPLACEMENT . . . . . . . . . . . . . . . . . . . . .

DISC BRAKE ROTOR CHECK . . . . . . . . . .

BRAKE DISC THICKNESS CHECK . . . . . .

BRAKE DISC RUN-OUT CHECK AND
CORRECTION . . . . . . . . . . . . . . . . . . . . . .

BRAKE PEDAL. . . . . . . . . . . . . . . . . .

REMOVAL AND INSTALLATION . . . . . . . .

HYDRAULIC BRAKE BOOSTER
(HBB) . . . . . . . . . . . . . . . . . . . . . . . . .

REMOVAL AND INSTALLATION . . . . . . . .

ACCUMULATOR REPLACEMENT . . . . . . .

ACCUMULATOR DISPOSAL . . . . . . . . . . .

DISASSEMBLY AND ASSEMBLY . . . . . . .

BUZZER . . . . . . . . . . . . . . . . . . . . . . .

REMOVAL AND INSTALLATION . . . . . . . .

BUZZER CHECK. . . . . . . . . . . . . . . . . . . . .

FRONT DISC BRAKE ASSEMBLY . .

REMOVAL AND INSTALLATION . . . . . . . .

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

DISASSEMBLY AND ASSEMBLY . . . . . . .

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . .

Continued on next page

35A-2

REAR DISC BRAKE ASSEMBLY . . .

REMOVAL AND INSTALLATION . . . . . . . .

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

DISASSEMBLY AND ASSEMBLY . . . . . . .

INSPECTION . . . . . . . . . . . . . . . . . . . . . . .

SPECIFICATIONS . . . . . . . . . . . . . . .

FASTENER TIGHTENING
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . .

GENERAL SPECIFICATIONS . . . . . . . . . .

SERVICE SPECIFICATIONS . . . . . . . . . . .

LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . .

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