Mitsubishi Montero (2002-2004). Manual - part 980

 

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Mitsubishi Montero (2002-2004). Manual - part 980

 

 

SYMPTOM PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

SYMPTOM PROCEDURES

23Ad-31

DIAGNOSIS

Required Special Tool:

• MB991502: Scan Tool (MUT-II)

STEP 1. Using scan tool MB991502, check actuator test 
item 06: Torque Converter Clutch Solenoid Valve.

CAUTION

To prevent damage to scan tool MB991502, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991502. 
(1) Connect scan tool MB991502 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991502 to actuator test mode for item 06, 

Torque Converter Clutch Solenoid Valve.

• An audible clicking or buzzing should be heard when the 

torque converter clutch solenoid valve is energized.

(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the solenoid valve operating properly?

YES : Go to Step 2.
NO :  Repair or replace the torque converter clutch solenoid 

valve. Refer to GROUP 23B, Valve Body 

P.23B-80

Then confirm that the symptom is eliminated.

STEP 2. Check the vibration.
Q: Does the vibration occur when the transmission fluid 

temperature sensor connector has been disconnected?
YES : 
Check the engine system. Refer to GROUP 13A, 

Diagnosis 

− Symptom Chart − Driving 

P.13Ab-26

. If 

the inspection result is not good, diagnose, repair, 
and/or replace the engine component(s).

NO :  Go to Step 3.

STEP 3. Check the torque converter hydraulic pressure.
Measure the torque converter hydraulic pressure. Then check if 
the torque converter hydraulic pressure is within the standard 
value. Refer to 

P.23Ab-15

, Hydraulic Pressure Test.

Q: Is the torque converter hydraulic pressure within the 

standard value?
YES : 
Go to Step 4.
NO :  Go to Step 5.

ACX01539AD

MB991502

16-PIN

SYMPTOM PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

SYMPTOM PROCEDURES

23Ad-32

STEP 4. Replace the torque converter assembly.
(1) Remove the transmission.
(2) Replace the torque converter assembly. Then check the 

symptom.

Q: Is the symptom eliminated?

YES : The procedure is complete.
NO :  Go to Step 6.

STEP 5. Disassemble and clean the valve body.
Check the O-ring installation bolts for looseness and the valve 
body for damage. Repair or replace the faulty parts. Refer to 
GROUP 23B, Valve Body 

P.23B-80

.

Replace the valve body assembly if the damages are thought 
to be irreparable. Then check the symptom.
Q: Is the symptom eliminated?

YES : The procedure is complete.
NO :  Go to Step 6.

STEP 6. Replace the PCM.
Q: Is the symptom eliminated?

YES : The procedure is complete.
NO :  Start over at Step 1.

AC204883 AE

ACX02161AD

VALVE BODY ASSEMBLY

SYMPTOM PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

SYMPTOM PROCEDURES

23Ad-33

INSPECTION PROCEDURE 15: Vehicle Shifts Differently with A/C Engaged

AC205255 AB

Dual Pressure Switch System Circuit

SYMPTOM PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

SYMPTOM PROCEDURES

23Ad-34

.

CIRCUIT OPERATION

• When the A/C is turned ON and the dual pres-

sure switch is closed, PCM (terminal 69) receives 
battery voltage and then determines the A/C 
compressor has been signaled to engage.

• When the A/C compressor is engaged, the PCM 

increases line pressure and briefly delays shift 
points to compensate for the additional engine 
load.

.

COMMENT
The cause is probably a faulty dual pressure switch 
circuit or a defective PCM.

.

AC204185

CONNECTORS : A-03, A-22

A-03 (B)

A-22

A-03

AP

A-22 (BR)

6

12

5

3 4

2

1

9 10

8

7

11

1 2

AC204188

CONNECTORS : D-23, D-28, D-119

D-23 (B)

D-23, D-119

D-119 (B)

BE

D-28

D-28

20

10

19

9

17

7

16

6

14

4

3

13

5

15

11

1 2

12

8

18

2 3

27

32

28

33

16

15

4 5

19

18

29

17

34

7 8

35

22

21

9 10

30

36

31

37

25

24

23

6

20

1

14

26

11

13

12

38

AC204681AC

CONNECTOR: D-134

D-134 (GR)

61 62

63 64

65 66 67 68 69 70 71 72 73

82

89

81

88

80

79

78

77

87

86

85

76

75

74

84

83

 

 

 

 

 

 

 

Content   ..  978  979  980  981   ..