Mitsubishi Montero (2002-2004). Manual - part 919

 

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Mitsubishi Montero (2002-2004). Manual - part 919

 

 

DIAGNOSTIC TROUBLE CODE PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

DIAGNOSTIC TROUBLE CODE PROCEDURES

23Ac-159

STEP 13. Check the harness for an open or short circuit to 
ground between A/T control solenoid valve assembly 
connector C-03 (terminals 6, 7, 8 and 10) and solenoid 
valve connectors C-03-4, C-03-5 and C-03-6.
Q: Is the harness wire in good condition?

YES : Replace the PCM.
NO :  Replace the harness wire.

AC204395

CONNECTOR : C-03

AE

C-03 (B)

6

10

4

9

5

3

8

2

7

1

AC204749

CONNECTORS : C-03-4, C-03-5, C-03-6

1
2

C-03-4

1
2

C-03-5

1
2

C-03-6

AD

C-03-4

C-03-6

C-03-5

DIAGNOSTIC TROUBLE CODE PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

DIAGNOSTIC TROUBLE CODE PROCEDURES

23Ac-160

DTC 32: Underdrive Solenoid Valve System

.

Solenoid Valve System Circuit
Refer to 

P.23Ac-147

.

.

CIRCUIT OPERATION
Refer to 

P.23Ac-147

.

.

DTC SET CONDITIONS
If the resistance value for the underdrive solenoid 
valve circuit is greater than 3.5 ohms (open) or less 
than 2.6 ohms (short) for 4 seconds, DTC 32 is set. 
The transmission is locked into 3rd gear as a fail-
safe measure, and the "N" range light flashes once 
per second.

.

TROUBLESHOOTING HINTS (The most likely 
causes for this code to be set are:)

• Malfunction of underdrive solenoid valve

• Damaged harness, connector

• Malfunction of the PCM

DIAGNOSIS

Required Special Tool:

• MB991502: Scan Tool (MUT-II)

STEP 1. Using scan tool MB991502, check actuator test 
item 02: Underdrive Solenoid Valve.

CAUTION

To prevent damage to scan tool MB991502, always turn the 
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991502.
(1) Connect scan tool MB991502 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Set scan tool MB991502 to actuator test mode for item 02, 

Underdrive Solenoid Valve.

• An audible clicking or buzzing should be heard when the 

underdrive solenoid valve is energized.

(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the solenoid valve operating properly?

YES : It can be assumed that this malfunction is intermittent. 

Refer to GROUP 00, How to Use Troubleshooting/
Inspection Service Points 

− How to Cope with 

Intermittent Malfunctions 

P.00-6

.

NO :  Go to Step 2.

ACX01539AD

MB991502

16-PIN

DIAGNOSTIC TROUBLE CODE PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

DIAGNOSTIC TROUBLE CODE PROCEDURES

23Ac-161

STEP 2. Using scan tool MB991502, read the A/T 
diagnostic trouble code.
(1) Connect scan tool MB991502 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check for A/T diagnostic trouble code.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is DTC 54 set? (DTC 54 may be set along with multiple 

DTCs.)
YES : 
Refer to 

P.23Ac-237

 DTC 54: A/T Control Relay 

System.

NO :  Go to Step 3.

STEP 3. Using scan tool MB991502, read the A/T 
diagnostic trouble code.
(1) Connect scan tool MB991502 to the data link connector.
(2) Turn the ignition switch to the "ON" position.
(3) Check for A/T diagnostic trouble code.
(4) Turn the ignition switch to the "LOCK" (OFF) position.
Q: Are DTC 33 and DTC 34 set? (Multiple DTCs may be set.)

YES : Go to Step 8.
NO :  Go to Step 4.

STEP 4. Measure the underdrive solenoid valve resistance 
at A/T control solenoid valve assembly connector C-03.
(1) Disconnect connector C-03 and measure at the solenoid 

valve side.

(2) Measure the resistance between solenoid valve assembly 

connector C-03 terminals 3 and 9.

Resistance value: 2.7 

 3.4 ohms [at 20°C (68°F)]

Q: Is the measured resistance 2.7 

 3.4 ohms [at 20°

(68

°F)]?

YES : Go to Step 6.
NO :  Go to Step 5.

ACX01539AD

MB991502

16-PIN

ACX01539AD

MB991502

16-PIN

AC204395

CONNECTOR : C-03

AE

C-03 (B)

6

10

4

9

5

3

8

2

7

1

AC204918

C-03 HARNESS CONNECTOR : 
SOLENOID VALVE SIDE

CT

6

10

4

9

5

3

8

2

7

1

DIAGNOSTIC TROUBLE CODE PROCEDURES <AUTOMATIC TRANSMISSION>

TSB Revision

DIAGNOSTIC TROUBLE CODE PROCEDURES

23Ac-162

STEP 5. Measure the solenoid valve resistance at the 
underdrive solenoid valve connector C-03-2 inside the 
transmission.
(1) Disconnect solenoid valve connector C-03-2 and measure 

at the solenoid valve side.

(2) Measure the resistance between underdrive solenoid valve 

terminals 1 and 2.

Resistance value: 2.7 

 3.4 ohms [at 20°C (68°F)]

Q: Is the measured resistance 2.7 

 3.4 ohms [at 20°

(68

°F)?

YES : Replace the harness wire between A/T control 

solenoid valve assembly connector C-03 and the 
solenoid valves.

NO :  Replace the underdrive solenoid valve. Refer to 

GROUP 23B, Valve Body 

P.23B-80

.

AC204748

CONNECTOR : C-03-2

AC

1
2

AC204918

C-03-2 HARNESS CONNECTOR : 
UNDERDRIVE SOLENOID 
VALVE SIDE

CN

1
2

 

 

 

 

 

 

 

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