Mitsubishi Montero (2002-2004). Manual - part 827

 

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Mitsubishi Montero (2002-2004). Manual - part 827

 

 

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL

11A-13

6.

CONTROL WIRING HARNESS 
AND CAMSHAFT POSITION 
SENSOR WIRING HARNESS 
CONNECTOR

7.

KNOCK SENSOR CONNECTOR

8.

IGNITION COIL CONNECTOR

9.

LEFT BANK HEATED OXYGEN 
SENSOR CONNECTOR

10. CONTROL WIRING HARNESS 

AND INJECTION WIRING 
HARNESS COMBINATION 
CONNECTOR

11. POWER STEERING PUMP 

SWITCH CONNECTOR

12. A/C COMPRESSOR ASSEMBLY 

CONNECTOR

13. INTAKE MANIFOLD TUNING 

SOLENOID CONNECTOR

14. CRANKSHAFT POSITION 

SENSOR CONNECTOR

15. ENGINE COOLANT 

TEMPERATURE GAUGE UNIT 
CONNECTOR

16. ENGINE COOLANT 

TEMPERATURE GAUGE 
SENSOR CONNECTOR

17. GROUND CABLE
18. GROUND CABLE
19. GROUND CABLE

REMOVAL STEPS (Continued)

ENGINE ASSEMBLY

TSB Revision

ENGINE MECHANICAL

11A-14

Required Special Tool:

• MB991683: Sling Chain Set

REMOVAL SERVICE POINTS

.

<<A>> POWER STEERING OIL PUMP ASSEMBLY / A/C 
COMPRESSOR ASSEMBLY REMOVAL
1. Remove the oil pump and A/C compressor (with the hose 

attached).

2. Suspend the removed oil pump (by using wire or similar 

material) at a place where no damage will be caused during 
removal/installation of the engine assembly.

.

AC204056AB

N

23

25

24

32

26

27

22

21

28

29

30

31

31

22 ± 4 N·m
16 ± 3 ft-lb

44 ± 9 N·m*
33 ± 6 ft-lb*

5.0 ± 1.0 N·m
44 ± 9 in-lb

22 ± 4 N·m
16 ± 3 ft-lb

26 ± 4 N·m*
19 ± 3 ft-lb*

12 ± 2 N·m
102 ± 22 in-lb

48 ± 7 N·m
36 ± 5 ft-lb

20

29

N

N

20. PURGE HOSE CONNECTION
21. HEATER HOSE CONNECTION
22. HEATER HOSE CONNECTION
23. FUEL RETURN HOSE 

CONNECTION 

24. FUEL HIGH-PRESSURE HOSE 

CONNECTION

25. O-RING

<<A>>

26. POWER STEERING OIL PUMP 

ASSEMBLY

<<A>>

27. A/C COMPRESSOR ASSEMBLY
28. EYE BOLTS
29. GASKET
30. HEAT PROTECTOR
31. ENGINE FRONT MOUNT 

INSULATOR

<<B>> >>A<<

32. ENGINE ASSEMBLY

CAMSHAFT AND VALVE STEM SEAL

TSB Revision

ENGINE MECHANICAL

11A-15

<<B>> ENGINE ASSEMBLY REMOVAL
1. Check that all cables, hoses, harness connectors, etc. are 

disconnected from the engine.

2. Use special tool MB991683 and chain block to lift the engine 

assembly slowly and remove it.

INSTALLATION SERVICE POINT

.

>>A<< ENGINE ASSEMBLY INSTALLATION
Install the engine assembly. When doing so, check carefully 
that all pipes and hoses are connected, and that none are 
twisted, damaged, etc.

CAMSHAFT AND VALVE STEM SEAL

REMOVAL AND INSTALLATION

M1112006600062

CAUTION

*Remove and assemble the marked parts in each cylinder unit.

AC204227AB

ENGINE OIL

CAM SECTION AND 
JOURNAL SECTION

CYLINDER 
HEAD

7

5

4

1

2

7

3

5

6

4

88 ± 10 N·m
65 ± 7 ft-lb

14 ± 1 N·m
120 ± 13 in-lb

31 ± 3 N·m
23 ± 2 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

N

9*

8*

10*

11*

8*

9*

10*

N

11*

CAMSHAFT AND VALVE STEM SEAL

TSB Revision

ENGINE MECHANICAL

11A-16

Required Special Tools:
MB990767: End Yoke Holder
MD998443: Auto-lash Adjuster Holder
MD998715: Crankshaft Pulley Holder Pin

MD998772: Valve Spring Compressor
MD998774: Valve Stem Seal Installer

REMOVAL SERVICE POINTS

.

<<A>> CAMSHAFT SPROCKET REMOVAL
Use special tools MD998715 and MB990767 to remove the 
camshaft sprocket.

.

<<B>> ROCKER ARM AND SHAFT ASSEMBLY REMOVAL
1. Install special tool MD998443 as shown in the illustration so 

that the lash adjusters will not fall out.

CAUTION

Never disassemble the rocker arm and shaft assembly.
2. Loosen the rocker arm and shaft assembly mounting bolt, 

and then remove the rocker arm and shaft assembly with the 
bolt still attached.

.

CAMSHAFT REMOVAL STEPS

CYLINDER HEAD ASSEMBLY 
(REFER TO 

P.11A-29

.)

<<A>> >>F<<

1.

CAMSHAFT SPROCKET

<<B>> >>E<<

2.

ROCKER ARM, SHAFT AND LASH 
ADJUSTER ASSEMBLY (INTAKE 
SIDE)

<<B>> >>E<<

3.

ROCKER ARM, SHAFT AND LASH 
ADJUSTER ASSEMBLY (EXHAUST 
SIDE)

>>D<<

4.

CAMSHAFT POSITION SENSOR 
SUPPORT

5.

O-RING

6.

SENSING CAMSHAFT POSITION 
CYLINDER

7.

CAMSHAFT

VALVE STEM SEAL REMOVAL 
STEPS

ROCKER COVER (REFER TO 

P.11A-29

.)

<<B>> >>E<<

2.

ROCKER ARM, SHAFT AND LASH 
ADJUSTER ASSEMBLY (INTAKE 
SIDE)

<<B>> >>E<<

3.

ROCKER ARM, SHAFT AND LASH 
ADJUSTER ASSEMBLY (EXHAUST 
SIDE)

<<C>> >>C<<

8.

VALVE SPRING RETAINER LOCKS

9.

VALVE SPRING RETAINERS

>>B<<

10. VALVE SPRINGS

>>A<<

11. VALVE STEM SEALS

ACX00301AB

MB990767

MD998715

ACX00331AB

MB998443

 

 

 

 

 

 

 

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