Mitsubishi Montero (2002-2004). Manual - part 781

 

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Mitsubishi Montero (2002-2004). Manual - part 781

 

 

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52Ba-57

WARNING

Before deployment, check carefully to be sure that 
no one is nearby.

The inflator will be quite hot immediately following 
the deployment, so wait at least 30 minutes to 
allow it to cool before attempting to handle it. 
Although not poisonous, do not inhale gas from 
air bag deployment. See Deployed Air Bag Module 
and Operated Seat Belt Pre-tensioner Disposal 
(Refer to 

P.52Ba-62

.) for post-deployment handling 

instructions.

If the air bag fails to deploy, do not go near the 
module. Contact the MMSA Teach Line.

9. At a location as far away from the air bag module as 

possible, and from a shielded position, disconnect the two 
connected wires from each other, and connect them, to the 
two terminals of the battery (which has been removed from 
the vehicle) to deploy the air bag.

10.Discard the deployed air bag module as specified in 

Deployed Air Bag Module and Operated Seat Belt Pre-
tensioner Disposal. (Refer to 

P.52Ba-62

.) 

.

DEPLOYMENT OUTSIDE THE VEHICLE <Air bag module 
(front passenger's side)>

DANGER

Wait at least 60 seconds after disconnecting the bat-
tery cables before doing any further work. (Refer to 

P.52Ba-18

.)

WARNING

Battery posts, terminals and related accessories 
contain lead and lead compounds. WASH HANDS 
AFTER HANDLING.

Deploy the air bag in a wide, flat area at least 6 
meters (20 feet) away from obstacles and other 
people.

Do not perform deployment outside if a strong 
wind is blowing. If there is a slight breeze, place 
the air bag module downwind from the battery.

1. Disconnect the negative (

−) and positive (+) battery cables 

from the battery terminals, and then remove the battery from 
the vehicle.

ACX01315

DEPLOYMENT WIRES

AB

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52Ba-58

CAUTION

Once disconnected, both electrodes of the front passen-
ger’s air bag module connector short automatically to pre-
vent accidental deployment caused by static etc. Still, in 
consideration of the accidental deployment, store the air 
bag module on flat place with deployment surface facing 
up. Also, do not put anything on it.
2. Remove the air bag module from the vehicle. (Refer to 

P.52Ba-33

.)

3. Connect two wires, each 6 meters (20 feet) or longer, to the 

two leads of special tool MB686560, and cover the 
connections with insulation tape. The other ends of the two 
wires should be connected to each other (short-circuited), to 
prevent sudden unexpected deployment of the air bag 
module.

4. Connect the deployment wires to special tool MB686560, 

pass it beneath the tire and wheel assembly, and connect it 
to the air bag module.

CAUTION

• The adapter harness below the wheel should be loose. 

If it is too tight, the reaction when the air bag deploys 
could damage the adapter harness.

• During deployment, the connector of special tool 

MB686560 must not be between the tires.

5. Pass the thick wire through the air bag module mounting 

hole, and then secure the air bag module to an old tire with a 
wheel in it so that the pad on the module is facing upwards.

6. Place three old tires without wheels on top of the tire 

secured to the air bag module, and secure all tires together 
with ropes (four locations).

AC001932

CONNECTION

DEPLOYMENT WIRES

MR686560

INSULATOR TAPE

6 m (20 ft)
LONG OR 
MORE

AB

AC100483

DEPLOYMENT WIRES

FRONT PASSENGER'S AIR BAG MODULE

AB

ACX00611

TIRES WITHOUT
WHEELS

DEPLOYMENT
WIRES

AB

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52Ba-59

WARNING

Before deployment, check carefully to be sure that 
no one is nearby. 

The inflator will be quite hot immediately following 
the deployment, so wait at least 30 minutes to 
allow it to cool before attempting to handle it. 
Although not poisonous, do not inhale gas from 
air bag deployment. See Deployed Air Bag Module 
and Operated Seat Belt Pre-tensioner Disposal 
(Refer to 

P.52Ba-62

.) for post-deployment handling 

instructions. 

If the air bag fails to deploy, do not go near the 
module. Contact the MMSA Tech Line.

7. At a location as far away from the air bag module as 

possible, and from a shielded position, disconnect the two 
connected wires from each other, and connect them to the 
two terminals of the battery (which has been removed from 
the vehicle) to deploy the air bag. 

8. Discard the deployed air bag module as specified in 

Deployed Air Bag Module and Operated Seat Belt Pre-
tensioner Disposal. (Refer to 

P.52Ba-62

.) 

.

DEPLOYMENT OUTSIDE VEHICLE <Side-airbag module>

DANGER

Wait at least 60 seconds after disconnecting the bat-
tery cables before doing any further work. (Refer to 

P.52Ba-18

.)

WARNING

Battery posts, terminals and related accessories 
contain lead and lead compounds. WASH HANDS 
AFTER HANDLING.

Deploy the air bag in a wide, flat area at least 6 
meters (20 feet) away from obstacles and other 
people.

Do not perform deployment outside if a strong 
wind is blowing. If there is a slight breeze, place 
the air bag module downwind from the battery.

1. Disconnect the negative (

−) and positive (+) battery cables 

from the battery terminals, and then remove the battery from 
the vehicle.

2. Remove the front seatback assembly with side-airbag 

module from the vehicle. (Refer to GROUP 52A, Front Seat 

P.52A-13

.) 

ACX01315

DEPLOYMENT WIRES

AB

AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES

TSB Revision

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

52Ba-60

CAUTION

Once disconnected, both electrodes of the side air bag 
module connector short automatically to prevent acciden-
tal deployment caused by static etc. Still, in consideration 
of the accidental deployment, store the air bag module on 
flat place with deployment surface facing up. Also, do not 
put anything on it. 
3. Connect two wires, each 6 meters (20 feet) or longer, to the 

two leads of special tool MB686560, and cover the 
connections with insulation tape. The other ends of the two 
wires should be connected to each other (short-circuited), to 
prevent sudden unexpected deployment of the air bag 
module.

4. Place the front seatback assembly with its back contact with 

the ground. 

5. Connect the SRS air bag adapter harness with the 

deployment wires to the side air bag module connector. 

WARNING

Before deployment, check carefully to be sure that 
no one is nearby. 

The inflator will be quite hot immediately following 
the deployment, so wait at least 30 minutes to 
allow it to cool before attempting to handle it. 
Although not poisonous, do not inhale gas from 
air bag deployment. See Deployed Air Bag Module 
and Operated Seat Belt Pre-tensioner Disposal 
(Refer to 

P.52Ba-62

.) for post-deployment handling 

instructions. 

If the air bag fails to deploy, do not go near the 
module. Contact the MMSA Tech Line.

6. Disconnect the deployment wires as far from the front 

seatback assembly possible and connect the harnesses to 
the battery removed from the vehicle. Then, deploy. 

7. Remove the deployed air bag module from the seatback 

assembly and discard as specified in the Deployed air bag 
module and Operated Seat Belt Pre-tensioner. (Refer to 

P.52Ba-62

.

AC001932

CONNECTION

DEPLOYMENT WIRES

MR686560

INSULATOR TAPE

6 m (20 ft)
LONG OR 
MORE

AB

ACX00612AB

MB686560

FRONT SEATBACK
ASSEMBLY

ACX01316

DEPLOYMENT
WIRES

AB

 

 

 

 

 

 

 

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