Mitsubishi Montero (2002-2004). Manual - part 191

 

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Mitsubishi Montero (2002-2004). Manual - part 191

 

 

RECOMMENDED LUBRICANTS AND LUBRICANT CAPACITIES TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-33

FRONT AXLE/REAR AXLE

SELECTION OF COOLANT

.

COOLANT
Relationship between Coolant Concentration and Specific Gravity

CAUTION

• If the concentration of the coolant is less than 30%, the anti-corrosion property will be adversely 

affected. In addition, if the concentration is greater than 60%, both the anti-freeze and engine cool-
ing properties will decrease, affecting the engine adversely. For these reasons, be sure to main-
tain the concentration level within the specified range.

• Do not use a mixture of different brands of anti-freeze.

Example

• The safe operating temperature is −15°C (5° F) when the specific gravity is 1.058  at the coolant tempera-

ture of 20

° C (68° F)

LUBRICANT

API CLASSIFICATION GL-5 
OR HIGHER

Expected temperature range

Viscosity range

Greater than 

−23°C (−10°F)

SAE 90, SAE 85W-90 or SAE 
80W-90

−20°C to −34°C (−10°F to −

30

°F)

SAE 80W or SAE 80W-90

Less than 

−34°C (−30°F)

SAE 75W

COOLANT TEMPERATURE 

°C (°F) 

AND SPECIFIC GRAVITY

FREEZING 
TEMPERATURE

SAFE OPERATING 
TEMPERATURE

COOLANT 
CONCENTRATION 
(SPECIFIC 
VOLUME) 

10 (50) 20 (68) 30 (86) 40 

(104)

50 
(122)

°C (°F)

°C (°F)

%

1.054

1.050

1.046

1.042

1.036

−16 (3.2)

−11 (12.2)

30

1.063

1.058

1.054

1.049

1.044

−20 (−4)

−15 (5)

35

1.071

1.067

1.062

1.057

1.052

−25 (−13)

−20 (−4)

40

1.079

1.074

1.069

1.064

1.058

−30 (−22)

−25 (−13)

45

1.087

1.082

1.076

1.070

1.064

−36 (−32.8)

−31 (−23.8)

50

1.095

1.090

1.084

1.077

1.070

−42 (−44)

−37 (−35)

55

1.103

1.098

1.092

1.084

1.076

−50 (−58)

−45 (−49)

60

SCHEDULED MAINTENANCE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-34

SCHEDULED MAINTENANCE TABLE

M1001001400307

SCHEDULED MAINTENANCE SERVICE 
FOR EMISSION CONTROL AND PROPER 
VEHICLE PERFORMANCE

Inspection and service should be performed any time 
a malfunction is observed or suspected. 

GENERAL MAINTENANCE SERVICE FOR PROPER VEHICLE PERFORMANCE

NO. EMISSION 

CONTROL SYSTEM 
MAINTENANCE

SERVICE 
INTERVALS

KILOMETERS 
IN 
THOUSANDS

24

48

72

96

120

144 168

MILEAGE IN 
THOUSANDS

15

30

45

60

75

90

105

1

Fuel system (tank, 
pipe line and 
connection, and fuel 
tank filler tube cap)

Check for leaks every 5 years or

X

2

Fuel hoses

Check condition every 2 years or

X

X

X

3

Air cleaner element

Replace at

X

X

X

4

Evaporative emission 
system (except 
evaporative emission 
canister)

Check for leaks and clogging 
every 5 years or

X

5

Spark plugs

Replace at

X

6

Ignition cables

Replace every 5 years or

X

NO. GENERAL 

MAINTENANCE

SERVICE 
INTERVALS

KILOMETERS 
IN 
THOUSANDS

24

48

72

96

120 144 168

MILEAGE IN 
THOUSANDS

15

30

45

60

75

90

105

7

Timing belt

Replace at

X

*1

AT 
160,000 
km

*2

 

(100,000 
miles)

8

Drive belt (for generator, 
water pump, power 
steering pump)

Check condition at

X

X

X

9

Engine oil

Change oil every 12 months or

Every 12,000 km (7,500 miles)

10

Engine oil filter

Replace every 12 months or 

*3

X

X

X

X

X

X

X

11

Automatic transmission 
fluid

Check fluid level every 12 
months or

X

X

X

X

X

X

X

12

Automatic transmission 
fluid

*4

Change fluid at

X

X

X

13

Transfer oil

Check oil level

X

X

X

SCHEDULED MAINTENANCE TABLE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-35

NOTE: 

.

*1

: For California, Massachusetts , Vermont and 

Maine, this maintenance is recommended but not 
required

*2

: Not required if belt was previously changed

*3

: If the mileage is less than 12,000 km (7,500 miles) 

each year, the oil filter should be replaced at 
every oil change

*4

: Change fluid under severe usage conditions only.

14

Engine coolant

Change 

at first 4 years or

X

after that Every 
2 years or

Every 
48,000 
km 
(30,000 
miles)

X

15

Disc brake pads

Inspect for wear every 12 
months or

X

X

X

X

X

X

X

16

Brake hoses

Check for deterioration or leaks 
every 12 months or

X

X

X

X

X

X

X

17

Ball joint and steering 
linkage seals

Inspect for grease leaks and 
damage every 2 years or

X

X

X

18

Drive shaft boots

Inspect for grease leaks and 
damage every 12 months or

X

X

X

X

X

X

X

19

Front axle 
and rear axle

Without 
LSD

Inspect oil level at

X

X

X

20

Propeller shaft joints

Lubricate with grease every 2 
years or

X

X

X

21

Exhaust system 
connection portion of 
muffler, piping and 
converter heat shields

Check and service as required 
every 2 years or

X

X

X

22

SRS air bag

Inspect the SRS system at

10 years

23

Tires

Rotate every 12 months or

Every 12,000 km (7,500 miles)

NO. GENERAL 

MAINTENANCE

SERVICE 
INTERVALS

KILOMETERS 
IN 
THOUSANDS

24

48

72

96

120 144 168

MILEAGE IN 
THOUSANDS

15

30

45

60

75

90

105

MAINTENANCE SERVICE

TSB Revision

GENERAL <BODY AND CHASSIS>

00-36

SCHEDULED MAINTENANCE UNDER 
SEVERE USAGE CONDITIONS

Maintenance should be carried out according to the 
following table:

Severe usage conditions

− Driving in dusty conditions

− Trailer towing, or police, taxi, or commercial type 

operation

− Extensive idling, driving in stop and go traffic

− Short-trip operation at freezing temperatures 

(engine not thoroughly warmed up)

− Driving in sandy areas

− Driving in salty areas

− More than 50% operation in heavy city traffic or 

at sustained high speeds during hot weather grater 
than 32

°C (90°F)

− Driving off-road

MAINTENANCE SERVICE

1. FUEL SYSTEM (TANK, PIPE LINE AND 
CONNECTIONS, AND FUEL TANK FILLER TUBE 
CAP) (Check for leaks)

M1001001600130

1. Check for damage or leakage in the fuel lines and 

connections.

2. Inspect the surface of fuel hoses for heat and mechanical 

damage. Hard and brittle rubber, cracking, checking, tears, 
cuts, abrasions and excessive swelling indicate deterioration 
of the rubber.

3. If the fabric casing of the rubber hose is exposed by cracks 

and abrasions in the fuel system, the hoses should be 
replaced.

NO.

MAINTENANCE 
ITEM

SERVICE 
INTERVALS

KILOMETERS IN 
THOUSANDS

24

48

72

96

120 144 168 SEVERE 

USAGE 
CONDITIONS

MILEAGE IN 
THOUSANDS

15

30

45

60

75

90

105

3

Air cleaner 
element

Replace  at

X

X

X

X

X

X

X

A  and E

5

Spark  plugs

Replace  at

X

X

X

X

X

X

X

B  and D

9

Engine oil

Change every 3 months or

Every 4,800 km (3,000 miles)

A, B, C, D 
and G

10

Engine oil filter Replace every 6 months or

Every 9,600 km (6,000 miles)

A, B, C, D 
and G

12

Automatic 
transmission 
fluid

Change fluid at

X

X

X

B, G and H

13

Transfer oil

Change oil at

X

X

X

B, G and H

15

Disc brake 
pads

Inspect for wear every 6 months 
or

Every 9,600 km (6,000 miles)

A and F

23

Tires

Rotate every 6 months or

Every 9,600 km (6,000 miles)

B, C, E, G 
and H

 

 

 

 

 

 

 

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