Mitsubishi Montero (1998+). Manual - part 297

 

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Mitsubishi Montero (1998+). Manual - part 297

 

 

                                              replace pitman arm.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  .....  Require replacement of part

                                        with stripped threads, if

                                    available; otherwise, replace

                                                      pitman arm.

Bent  ....................  B  ............  Require replacement.

Binding  .................  A  ..........  ( 1) Further inspection

                                                        required.

Grease boot cracked  .....  2  ........  (2) Suggest replacement.

Grease boot missing  .....  2  ........  (3) Suggest replacement.

Grease boot torn  ........  2  ........  (4) Suggest replacement.

Grease fitting broken  ...  A  ......  Require replacement grease

                                                         fitting.

Grease fitting missing  ..  C  ...  Require replacement of grease

                                                         fitting.

Grease fitting

 won’t seal  .............  A  ...  Require replacement of grease

                                                         fitting.

Grease seal missing  .....  2  .........  ( 3) Suggest replacement

                                                         of seal.

Grease seal torn  ........  2  .........  ( 4) Suggest replacement

                                                         of seal.

Looseness (perceptible

 horizontal movement)  ...  1  ........  (5) Suggest replacement.

Looseness that is

 excessive  ..............  B  .....  (5)(6) Require replacement.

Nut on stud loose  .......  A  ...........  ( 7) Require repair or

                                                     replacement.

Seized  ..................  A  ............  Require replacement.

Splines damaged  .........  A  ..  Require repair or replacement.

Splines stripped

 (splines missing)  ......  A  ............  Require replacement.

Stud bent  ...............  B  ........  (8) Require replacement.

Stud broken  .............  A  ........  (8) Require replacement.

Stud loose in

 taper hole  .............  A  ...........  ( 8) Require repair or

                                                     replacement.

Taper hole elongated  ....  A  ........  (9) Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ........  (8) Require replacement.

(1) - If greaseable, grease joint.  If problem persists or

      joint is non-greaseable, require replacement.

(2) - Cracked grease boot will allow contaminants to enter

      joint and will accelerate wear.

(3) - Lack of grease boot will allow contaminants to enter

      joint and will accelerate wear.

(4) - Torn grease boot will allow contaminants to enter joint

      and will accelerate wear.

(5) - If manufacturer’s procedures for inspection exist, use

      those procedures; otherwise, use an approved inspection

      method such as the dry park check.

CAUTION: DO NOT use pliers or pry bar to check ball and socket

         movement. Use only  moderate hand pressure.

(6) - Excessive looseness is defined as being significant

      enough to affect vehicle handling or structural integrity.

(7) - Check for bent stud of damaged taper hole.

(8) - Check for damaged taper hole.

(9) - Check for damaged stud.



         POWER STEERING HOSES

POWER STEERING HOSE INSPECTION



Condition                 Code                          Procedure

Blistered  ...............  B  ...........  Require replacement.

Blocked  .................  A  .  Require repair or replacement.

Fitting threads damaged  .  A  .  Require repair or replacement.

Fitting threads stripped

 (threads missing)  ......  A  ...........  Require replacement.

Inner fabric

 (webbing) cut  ..........  A  ...........  Require replacement.

Leaking  .................  A  .  Require repair or replacement.

Missing  .................  C  ...........  Require replacement.

Outer covering is cracked

 to the extent that

 the inner fabric of

 hose is visible  ........  B  ...........  Require replacement.

Restricted  ..............  A  .  Require repair or replacement.



         POWER STEERING (HYDRAULIC) PUMPS

         If diagnosis has determined that complete disassembly is

necessary to determine the extent of the system failure, the

suggestion may be made to rebuild or replace the power steering pump.

Repair or replacement of the following components may be required if

performed as part of a power steering pump overhaul or rebuild service

to meet a minimum rebuild standard.

POWER STEERING (HYDRAULIC) PUMP INSPECTION



Condition                 Code                          Procedure

Attaching hardware bent  .  B  ...  Require repair or replacement

                                                    of bent part.

Attaching hardware

 broken  .................  A  ...  Require replacement of broken

                                                            part.

Attaching hardware

 loose  ..................  A  ...  Require repair or replacement

                                                   of loose part.

Attaching hardware

 missing  ................  C  ..  Require replacement of missing

                                                            part.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                    of part with damaged threads.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  .....  Require replacement of part

                                           with stripped threads.

Belt alignment

 incorrect  ..............  B  ..........  ( 1) Further inspection

                                                        required.

Belt cracked  ............  1  ............  Suggest replacement.

Belt frayed  .............  1  ............  Suggest replacement.

Belt missing  ............  C  ............  Require replacement.

Belt noisy  ..............  2  ..........  ( 2) Further inspection

                                                        required.

Belt plies separated  ....  A  ............  Require replacement.

Belt tension out of

 specification  ..........  B  ...........  Require adjustment or

                                                     replacement.

Belt worn beyond

 adjustment range  .......  B  ............  Require replacement.

Belt worn so it contacts

 bottom of pulley  .......  A  ............  Require replacement.

Binding  .................  A  ..  Require repair or replacement.

Fluid at or beyond

 service interval  .......  3  ...........  Suggest fluid change.

Fluid contaminated  ......  B  ........  (3) Require flushing and

                                         refilling of the system.

Fluid level incorrect  ...  B  .....  Require adjustment of fluid

                                                           level.

Inadequate assist  .......  A  ..........  ( 4) Further inspection

                                                        required.

Leaking  .................  A  ..  Require repair or replacement.

Noise  ...................  2  ..........  ( 5) Further inspection

                                                        required.

Pulley bent  .............  A  ...  Require repair or replacement

                                                       of pulley.

Pulley missing  ..........  C  ..  Require replacement of pulley.

Remote reservoir

 leaking  ................  A  ..........  Require replacement of

                                                       reservoir,

Reservoir cap broken  ....  A  .....  Require replacement of cap.

Reservoir cap missing  ...  C  .....  Require replacement of cap.

Seized  ..................  A  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped

 (threads missing)  ......  A  ............  Require replacement.

(1) - Determine cause of incorrect alignment and require repair.

(2) - Determine cause of noise and suggest repair.

(3) - Determine and correct source of contamination. OEM

      specifications must be followed for fluid type.

(4) - If pump is source of inadequate assist, require

      repair or replacement.

(5) - If noise is isolated to pump, suggest repair or

      replacement.



         RADIUS ARMS

RADIUS ARM INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require replacement of broken

                                                            part.

Attaching hardware

 incorrect  ..............  A  ..........  Require replacement of

                                                   incorrect part.

Attaching hardware

 loose  ..................  A  ...  Require repair or replacement

                                                   of loose part.

Attaching hardware

 missing  ................  C  ..  Require replacement of missing

                                                            part.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                    of part with damaged threads.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  .....  Require replacement of part

                                           with stripped threads.

Bent  ....................  B  ............  Require replacement.

Corroded, affecting

 structural integrity  ...  A  ............  Require replacement.

Holes distorted  .........  A  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped

 (threads missing)  ......  A  ............  Require replacement.



         RELAY RODS

RELAY ROD INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 incorrect  ..............  A  ..........  Require replacement of

                                    incorrect part, if available;

                                    otherwise, replace relay rod.

Attaching hardware

 loose  ..................  A  ...  Require repair or replacement

                                     of loose part, if available;

                                    otherwise, replace relay rod.

Attaching hardware

 missing  ................  C  ..  Require replacement of missing

                                   part, if available; otherwise,

                                               replace relay rod.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                    of part with damaged threads,

                                         if available; otherwise,

                                               replace relay rod.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  .....  Require replacement of part

                                        with stripped threads, if

                                    available; otherwise, replace

                                                       relay rod.

Bent  ....................  B  ............  Require replacement.

Binding  .................  A  ..........  ( 1) Further inspection

                                                        required.

Grease boot cracked  .....  2  ........  (2) Suggest replacement.

Grease boot missing  .....  2  ........  (3) Suggest replacement.

Grease boot torn  ........  2  ........  (4) Suggest replacement.

Grease fitting broken  ...  A  ......  Require replacement grease

                                                         fitting.

Grease fitting missing  ..  C  ...  Require replacement of grease

                                                         fitting.

Grease fitting

 won’t seal  .............  A  ...  Require replacement of grease

                                                         fitting.

Grease seal missing  .....  2  ........  (3) Suggest replacement.

Grease seal torn  ........  2  ........  (4) Suggest replacement.

Looseness (perceptible

 horizontal movement)  ...  1  ........  (5) Suggest replacement.

Looseness that is

 excessive  ..............  B  .....  (5)(6) Require replacement.

Seized  ..................  A  ............  Require replacement.

Stud bent  ...............  B  ........  (7) Require replacement.

 

 

 

 

 

 

 

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