Mitsubishi Montero (1998+). Manual - part 162

Condition                 Code                          Procedure

Application incorrect  ...  B  ...........  Require replacement.

Fails to maintain proper

 pressure  ...............  A  ...........  Require replacement.

Gaskets missing  .........  C  ...........  Require replacement.

Leaking  .................  A  ...........  Require replacement.

Missing  .................  C  ...........  Require replacement.

Plugged (vacuum and

 pressure relief)  .......  A  ...........  Require replacement.

Seals missing  ...........  C  ...........  Require replacement.

         GASKETS

GASKET INSPECTION

Condition                 Code                          Procedure

Leaking  .................  A  ...........  ( 1) Require repair or

                                                     replacement.

(1) - Require inspection of mating and sealing surface and

      repair or replace as necessary.

         GROMMETS (VALVE COVER)

GROMMET (VALVE COVER) INSPECTION

Condition                 Code                          Procedure

Leaking  .................  2  ...........  ( 1) Suggest repair or

                                                     replacement.

(1) - Require inspection of mating and sealing surface and

      repair or replace as necessary.

         HARMONIC DAMPERS

HARMONIC DAMPER INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ...........  Require replacement.

Attaching hardware

 broken  .................  A  ..  Require repair or replacement

                                                    of hardware.

Attaching hardware

 missing  ................  C  .........  Require replacement of

                                                       hardware.

Attaching hardware not

 functioning  ............  A  ..  Require repair or replacement

                                                    of hardware.

Cracked  .................  A  ...........  Require replacement.

Dented (fluid

 type only)  .............  A  ...........  Require replacement.

Keyway distorted  ........  A  .  Require repair or replacement.

Leaking (Fluid damper

 only)  ..................  A  ...........  Require replacement.

Loose  ...................  A  ...........  Require replacement.

Noisy  ...................  A  ...........  Require replacement.

Outer ring slipped out of

 position  ...............  A  ...........  Require replacement.

Positioned incorrectly  ..  A  .  Require repair or replacement.

Rubber damping material

 deteriorated  ...........  1  ...........  Suggest replacement.

Seal surface worn, causing

 a leak  .................  A  .  Require repair or replacement.

Threads damaged  .........  A  .  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ...........  Require replacement.

         HEATER CONTROL VALVES

HEATER CONTROL VALVE INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bypassed  ................  A  ............  Require replacement.

Coolant leak  ............  A  ..  Require repair or replacement.

Malfunctioning  ..........  A  ...........  ( 1) Require repair or

                                                     replacement.

Missing  .................  C  ............  Require replacement.

Restricted  ..............  A  ..  Require repair or replacement.

Vacuum leak  .............  A  ..  Require repair or replacement.

(1) - Includes inoperative, intermittent operation, or

      failure to perform all functions.

         HEATER CORES

HEATER CORE INSPECTION

Condition                 Code                          Procedure

Air flow restriction  ....  A  ..  Require repair or replacement.

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bypassed  ................  A  ..  Require repair or replacement.

Connection leaking  ......  A  ..  Require repair or replacement.

Corroded  ................  1  ..  Suggest repair or replacement.

Fins damaged, affecting

 performance  ............  A  ..  Require repair or replacement.

Fins damaged, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Internal restrictions,

 affecting performance  ..  A  ..  Require repair or replacement.

Leaking  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

         HOSE AND TUBE COUPLERS, CONNECTORS AND CLAMPS

NOTE:    When replacing fuel lines and hoses, replace with product

         that meets or exceeds OEM design specifications.

HOSE AND TUBE COUPLER, CONNECTOR AND CLAMP INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ............  Require replacement.

Connected incorrectly  ...  A  .................  Require repair.

Corroded, not reusable  ..  1  ............  Suggest replacement.

Cracked  .................  A  ............  Require replacement.

Insufficient clamping

 force, allowing hose to

 leak  ...................  A  ..  Require repair or replacement.

Leaking  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Safety clip missing (not

 leaking)  ...............  C  ...  Require replacement of safety

                                                            clip.

Stripped  ................  A  ............  Require replacement.

         HOSE CLAMPS

         See HOSE AND TUBE COUPLERS, CONNECTORS AND CLAMPS .

         HOSE CONNECTORS

         See HOSE AND TUBE COUPLERS, CONNECTORS AND CLAMPS .

         HOSE COUPLERS

         See HOSE AND TUBE COUPLERS, CONNECTORS AND CLAMPS .

         HOSES AND TUBES (FUEL LINES, RADIATOR, VACUUM, BY PASS,

         HEATER, RECOVERY TANK AND OIL COOLERS)

HOSE AND TUBE (FUEL LINE, RADIATOR, VACUUM, BY PASS, HEATER,

RECOVERY TANK AND OIL COOLER) INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ............  Require replacement.

Connected incorrectly  ...  A  .................  Require repair.

Corroded, not reusable  ..  1  ............  Suggest replacement.

Cracked  .................  A  ............  Require replacement.

Dry-rotted  ..............  1  ..  Suggest repair or replacement.

Hard  ....................  1  ..  Suggest repair or replacement.

Inner fabric (webbing)

 damaged  ................  A  ............  Require replacement.

Insufficient clamping

 force, allowing hose to

 leak  ...................  A  ..  Require repair or replacement.

Leaking  .................  A  ..  Require repair or replacement.

Maintenance intervals  ...  3  ............  Suggest replacement.

Melted  ..................  1  ..  Suggest repair or replacement.

Missing  .................  C  ............  Require replacement.

Outer covering damaged  ..  1  ............  Suggest replacement.

Outer covering damaged to

 the extent that the inner

 fabric is visible  ......  A  ............  Require replacement.

Protective sleeves

 damaged  ................  2  .  Suggest replacement of sleeves.

Protective sleeves

 missing  ................  2  .  Suggest replacement of sleeves.

Restricted, affecting

 performance  ............  A  ..  Require repair or replacement.

Restricted, not affecting

 performance  ............  2  ..  Suggest repair or replacement.

Routed incorrectly  ......  2  ..  Suggest repair or replacement.

Safety clip missing  .....  C  ............  Require replacement.

Spongy  ..................  1  ..  Suggest repair or replacement.

Stripped  ................  A  ............  Require replacement.

Swollen  .................  B  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Type incorrect  ..........  1  ..  Suggest repair or replacement.

         HOUSINGS

         See THERMOSTATS AND HOUSINGS.

         IDLE AIR CONTROLS

IDLE AIR CONTROL INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Contaminated  ............  A  ...........  ( 2) Require repair or

                                                     replacement.

Inoperative  .............  B  ...........  ( 3) Require repair or

                                             replacement. Further

                                             inspection required.

Leaking  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Resistance out of

 specification  ..........  B  ..  Require repair or replacement.

Restricted, affecting

 performance  ............  A  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.