Mitsubishi Montero (1998+). Manual - part 61

Fig. 18:  Exploded View Of Master Cylinder (Typical)

Courtesy of Mitsubishi Motor Sales of America.

         TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS (DIAMANTE)

Application                                             Ft. Lbs. (N.m)

Brake Line Flare Nuts  ......................................  11 (15)

Caliper Guide & Lock Pin Bolt

  Front  ....................................................  54 (73)

  Rear  .....................................................  24 (32)

Caliper Mounting Bolts

  Front  ....................................................  66 (90)

  Rear  ...............................................  36-43 (49-59)

Rear Hub-To-Knuckle Bolts  ............................  55-65 (74-88)

Wheel Lug Nut  .......................................  67-81 (90-110)

TORQUE SPECIFICATIONS (ECLIPSE)

Application                                             Ft. Lbs. (N.m)

Brake Line Flare Nuts  ......................................  11 (15)

Caliper Guide & Lock Pin Bolt  ..............................  54 (73)

Caliper Mounting Bolts  .....................................  66 (90)

Rear Hub-To-Knuckle Nut  ....................................  60 (81)

Wheel Lug Nut  .....................................  89-103 (120-140)

                                                        INCH Lbs. (N.m)

Master Cylinder Mounting Nut  ..............................  115 (13)

Bleeder Screw  ...............................................  71 (8)

Wheel Cylinder Bolt  ........................................  89 (10)

TORQUE SPECIFICATIONS (GALANT)

Application                                             Ft. Lbs. (N.m)

Brake Line Flare Nuts  ......................................  11 (15)

Caliper Guide & Lock Pin Bolt  ..............................  54 (73)

Caliper Mounting Bolts  .....................................  66 (90)

Rear Hub-To-Knuckle Nut  ....................................  60 (81)

Wheel Lug Nut  .......................................  67-81 (90-110)

                                                        INCH Lbs. (N.m)

Master Cylinder Mounting Booster Nut  ......................  115 (13)

Bleeder Screw  ...............................................  71 (8)

Wheel Cylinder Bolt  ........................................  89 (10)

TORQUE SPECIFICATIONS (MIRAGE)

Application                                             Ft. Lbs. (N.m)

Brake Line Flare Nuts  ......................................  11 (15)

Caliper Guide Pin Bolt  .....................................  36 (49)

Caliper Lock Pin Bolt  ................................  61-69 (83-93)

Caliper Mounting Bolts  ..............................  66-81 (90-110)

Rear Wheel Bearing Nut  ...................................  127 (172)

Wheel Lug Nut  .......................................  67-81 (90-110)

                                                        INCH Lbs. (N.m)

Master Cylinder Mounting Booster Nut  ......................  115 (13)

Bleeder Screw  ...............................................  71 (8)

Wheel Cylinder Bolt  ........................................  89 (10)

TORQUE SPECIFICATIONS (MONTERO)

Application                                             Ft. Lbs. (N.m)

Brake Line Flare Nuts  ......................................  11 (15)

Caliper Guide & Lock Pin Bolt

  Front  ....................................................  54 (73)

  Rear  .....................................................  32 (44)

Caliper Mounting Bolt  ......................................  65 (88)

Wheel Lug Nut  .......................................  72-87 (98-118)

Rear Axle Bearing Retainer Nut  ...................  145-173 (196-235)

                                                        INCH Lbs. (N.m)

Master Cylinder Mounting Nut  ..............................  115 (13)

Bleeder Screw  ...............................................  71 (8)

TORQUE SPECIFICATIONS (MONTERO SPORT)

Application                                             Ft. Lbs. (N.m)

Brake Line Flare Nuts  ......................................  11 (15)

Caliper Guide & Lock Pin Bolt (Front)  ......................  54 (73)

Caliper Mounting Bolt

  Front  ....................................................  66 (90)

  Rear  ....................................................  94 (127)

Wheel Lug Nut

  15x6" Wheel  .....................................  87-101 (118-137)

  15x7" Wheel  .......................................  72-86 (98-117)

Rear Axle Bearing Retainer Nut  ...................  145-173 (196-235)

                                                        INCH Lbs. (N.m)

Master Cylinder Mounting Nut  ..............................  115 (13)

Bleeder Screw  ...............................................  71 (8)

Wheel Cylinder Nut  .........................................  89 (10)

TORQUE SPECIFICATIONS (3000GT)

Application                                             Ft. Lbs. (N.m)

Brake Line Flare Nuts  ......................................  11 (15)

Caliper Guide & Lock Pin Bolt (FWD)

  Front  ....................................................  54 (73)

  Rear  .....................................................  20 (27)

Caliper Mounting Bolts

  Front  ....................................................  66 (90)

  Rear  ...............................................  36-43 (49-59)

Front Axle Shaft Nut  .....................................  166 (230)

Rear Wheel Bearing Nut

  AWD  ............................................  192-221 (260-300)

  FWD  ....................................................  170 (230)

                                                        INCH Lbs. (N.m)

Master Cylinder Mounting Nut  ...............................  84 (10)

         BRAKE SYSTEM BRAKE SPECIFICATIONS

BRAKE SPECIFICATIONS (DIAMANTE)

Application                                                   In. (mm)

Booster Pushrod Clearance  ......................  .016-.024 (.40-.60)

Disc Runout  .............................................  .003 (.08)

Disc Thickness (Minimum)

  Front  .................................................  .88 (22.4)

  Rear  ...................................................  .33 (8.4)

Hub End Play  ............................................  .002 (.05)

Master Cylinder Inside Diameter  .........................  1.0 (25.4)

Pad Lining Thickness (Minimum)

  Front  .................................................  1.08 (2.0)

  Rear  ..................................................  1.04 (1.0)

BRAKE SPECIFICATIONS (ECLIPSE)

Application                                                   In. (mm)

Booster Pushrod Clearance  ......................  .023-.033 (.65-.85)

Disc Runout  .............................................  .003 (.08)

Disc Diameter

  AWD  ....................................................  9.0 (228)

  Except AWD  .............................................  8.0 (204)

Disc Thickness (Minimum)

  Front  .................................................  .88 (22.4)

  Rear  ...................................................  .33 (8.4)

Drum Inside Diameter (Maximum)  ...........................  9.1 (231)

Hub End Play  ............................................  .002 (.05)

Master Cylinder Inside Diameter

  With ABS  ..............................................  1.0 (25.4)

  Without ABS  ...........................................  .93 (23.8)

Pad Lining Thickness (Minimum)  ...........................  .08 (2.0)

Shoe Lining Thickness (Minimum)  .........................  .039 (1.0)

Wheel Cylinder Inside Diameter  .........................  .750 (19.1)

BRAKE SPECIFICATIONS (GALANT)

Application                                                   In. (mm)

Booster Pushrod Clearance

  Single Booster  ...............................  .024-.031 (.60-.80)

  Tandem Booster  ...............................  .016-.024 (.40-.60)

Disc Runout  .............................................  .003 (.08)

Disc Thickness (Minimum)  ................................  .88 (22.4)

Drum Inside Diameter (Maximum)  ...........................  9.1 (231)

Hub End Play  ............................................  .002 (.05)

Master Cylinder Inside Diameter  .........................  1.0 (25.4)

Pad Lining Thickness (Minimum)  ...........................  .08 (2.0)

Shoe Lining Thickness (Minimum)  .........................  .039 (1.0)

Wheel Cylinder Inside Diameter  .........................  .750 (19.1)

BRAKE SPECIFICATIONS (MIRAGE)

Application                                                   In. (mm)

Booster Pushrod Clearance  ......................  .026-.033 (.65-.85)

Disc Runout  ...........................................  .006 (.0024)

Disc Thickness (Minimum)  ................................  .65 (16.4)

Drum Inside Diameter (Maximum)  ...........................  8.1 (206)

Hub End Play  ............................................  .002 (.05)

Master Cylinder Inside Diameter  ........................  .87 (22.22)

Pad Lining Thickness (Minimum)  ...........................  .08 (2.0)

Shoe Lining Thickness (Minimum)  .........................  .039 (1.0)

Wheel Cylinder Inside Diameter  .........................  .750 (19.1)

BRAKE SPECIFICATIONS (MONTERO)

Application                                                   In. (mm)

Booster Pushrod Clearance  ......................  .026-.035 (.65-.90)

Disc Runout

  Front  .................................................  .004 (.10)

  Rear  ..................................................  .003 (.08)

Disc Thickness (Minimum)

  Front  .................................................  1.0 (25.4)

  Rear  ..................................................  .65 (16.4)

Hub End Play  ...........................................  .0098 (.25)

Master Cylinder Inside Diameter  ........................  .937 (23.8)

Pad Lining Thickness (Minimum)

  Front  .................................................  1.08 (2.0)

  Rear  ........................................................   ( 1)

Parking Brake Drum Diameter (Maximum)  ..................  7.795 (198)