Content .. 18 19 20 21 ..

Mitsubishi Montero (1998+). Manual - part 20

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Binding, affecting

performance ............ A .. Require repair or replacement.

Binding, not affecting

performance ............ 2 .. Suggest repair or replacement.

Broken .................. A .. Require repair or replacement.

Burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Burned, not affecting

performance ............ 2 ........... ( 1) Suggest repair or

replacement.

Cracked, affecting

performance ............ A .. Require repair or replacement.

Cracked, not affecting

performance ............ 1 .. Suggest repair or replacement.

Malfunctioning .......... A ........... ( 2) Require repair or

replacement.

Melted, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Melted, not affecting

performance ............ 2 ........... ( 1) Suggest repair or

replacement.

Missing ................. C ........ (3) Require replacement.

Out of adjustment ....... B .. Require repair or replacement.

Pressure switch leaking . A .. Require repair or replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

Won’t return ............ A .. Require repair or replacement.

Worn .................... 1 ............ Suggest replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Includes inoperative, intermittent operation, or failure

to perform all functions.

(3) - Missing includes high pressure cut-off switches not

installed during a retrofit from R12 to R134a.

TENSIONERS

TENSIONER INSPECTION

Condition Code Procedure

Alignment incorrect ..... B .. Require repair or replacement.

Application incorrect ... B ............ Require replacement.

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Bearing worn ............ 1 ............ Suggest replacement.

Belt tension incorrect .. B ... Require adjustment or repair.

Bracket cracked ......... A .. Require repair or replacement.

Housing cracked ......... A .. Require repair or replacement.

Missing ................. C ............ Require replacement.

Noisy ................... 2 ............ Suggest replacement.

Pulley damaged, affecting

belt life .............. A ............ Require replacement.

Seized .................. A .. Require repair or replacement.

THERMISTORS AND PRESSURE SENSORS

NOTE: Includes, but not limited to, In-Car Temperature, Ambient

Air Temperature, Sun Load Sensor, etc.

THERMISTOR AND PRESSURE SENSOR INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Calibration incorrect ... B .. Require repair or replacement.

Connector broken ........ A .. Require repair or replacement.

Connector (Weatherpack

type) leaking .......... A .. Require repair or replacement.

Connector melted,

affecting performance .. A ........... ( 1) Require repair or

replacement.

Connector melted, not

affecting performance .. 2 ........... ( 1) Suggest repair or

replacement.

Connector missing ....... C ............ Require replacement.

Inoperative ............. A ........... ( 2) Require repair or

replacement.

Missing ................. C ............ Require replacement.

Terminal burned, affecting

performance ............ A ........... ( 1) Require repair or

replacement.

Terminal burned, not

affecting performance ... 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

Wire lead burned ........ A .. Require repair or replacement.

Wire lead conductors

exposed ................ B .. Require repair or replacement.

Wire lead open .......... A .. Require repair or replacement.

Wire lead shorted ....... A .. Require repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of part.

(2) - Inoperative includes intermittent operation or out of

OEM specification.

THERMOSTATS AND HOUSINGS

THERMOSTAT AND HOUSING INSPECTION

Condition Code Procedure

Application incorrect ... B ............ Require replacement.

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

corroded ................ A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Cracked ................. A ............ Require replacement.

Housing corroded ........ 1 .......... Suggest replacement of

housing.

Inoperative ............. A ........ (1) Require replacement.

Installation incorrect .. B .. Require repair or replacement.

Leaking ................. A .. Require repair or replacement.

Thermostat missing ...... C .......... Require replacement of

thermostat.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A .. Require repair or replacement.

(1) - Inoperative includes intermittent operation or out of

OEM specification.

VACUUM HOSES AND TUBES

VACUUM HOSE AND TUBE INSPECTION

Condition Code Procedure

Disconnected ............ A ................. Require repair.

Leaking ................. A .. Require repair or replacement.

Melted .................. A ..... Require repair replacement.

Missing ................. C ............ Require replacement.

Oil-soaked (spongy) ..... 1 ............ Suggest replacement.

Restricted .............. A .. Require repair or replacement.

Routing incorrect ....... B ................. Require repair.

Surface cracks (dry-

rotted) ................ 1 ............ Suggest replacement.

VACUUM RESERVOIRS

VACUUM RESERVOIR INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Check valve leaking

internally ............. A ............ Require replacement.

Leaking ................. A .. Require repair or replacement.

Missing ................. C ............ Require replacement.

Restricted .............. A .. Require repair or replacement.

VACUUM TUBES

See VACUUM HOSES AND TUBES.

VALVES IN RECEIVER (VIRS)

VALVE IN RECEIVER (VIR) INSPECTION

Condition Code Procedure

Application incorrect ... B ............ Require replacement.

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Bracket bent, affecting

performance ............ A .. Require repair or replacement.

Bracket bent, not

affecting performance .. .. ........ No service suggested or

required.

Bracket broken, affecting

performance ............ A ............ Require replacement.

Bracket broken, not

affecting performance .. .. ........ No service suggested or

required.

Bracket corroded,

affecting performance .. A .. Require repair or replacement.

Bracket corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Bracket cracked, affecting

performance ............ A .. Require repair or replacement.

Content .. 18 19 20 21 ..