Mitsubishi Montero (1998+). Manual - part 16

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Wire lead burned  ........  A  ..  Require repair or replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Includes inoperative, intermittent operation, or failure

      to perform all functions.

         CONTROL LINKAGES

CONTROL LINKAGE INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ..  Require repair or replacement

                                                    of hardware.

Attaching hardware

 missing  ................  C  .........  Require replacement of

                                                       hardware.

Attaching hardware not

 functioning  ............  A  .   Require repair or replacement

                                                    of hardware.

Bent  ....................  A  .  Require repair or replacement.

Binding  .................  A  .  Require repair or replacement.

Bracket bent, affecting

 performance  ............  A  .  Require repair or replacement.

Bracket bent, not

 affecting performance  ..  ..  .......  No service suggested or

                                                       required.

Bracket broken, affecting

 performance  ............  A  ...........  Require replacement.

Bracket broken, not

 affecting performance  ..  ..  .......  No service suggested or

                                                       required.

Bracket corroded,

 affecting performance  ..  A  .  Require repair or replacement.

Bracket corroded, not

 affecting performance  ..  2  .  Suggest repair or replacement.

Bracket cracked, affecting

 performance  ............  A  .  Require repair or replacement.

Bracket cracked, not

 affecting performance  ..  1  .  Suggest repair or replacement.

Bracket holes elongated,

 affecting performance  ..  A  .  Require repair or replacement.

Bracket holes elongated,

 not affecting

 performance  ............  ..  .......  No service suggested or

                                                       required.

Bracket loose, affecting

 performance  ............  A  .  Require repair or replacement.

Bracket loose, not

 affecting performance  ..  1  .  Suggest repair or replacement.

Bracket missing  .........  C  ...........  Require replacement.

Broken  ..................  A  ...........  Require replacement.

Cracked  .................  A  .  Require repair or replacement.

Disconnected  ............  A  .  Require repair or replacement.

Missing  .................  C  ...........  Require replacement.

Noisy  ...................  2  .  Suggest repair or replacement.

Out of adjustment  .......  B  ..........  ( 1) Require repair or

                                                    replacement.

Seized  ..................  A  .  Require repair or replacement.

(1) - Follow OEM recommended adjustment procedures. Require

      repair or replacement if out of specification.

         CONTROL MODULES

NOTE:    Includes, but not limited to: IRCM, Coolant Fan Control

         Module (CFCM), AC Controller, Amplifier, Programmers,

         Control Heads, Power Modules, etc.

CONTROL MODULE INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ............  Require replacement.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Code set

 (if applicable)  ........  A  ..........  ( 1) Further inspection

                                                        required.

Connector broken  ........  A  ..  Require repair or replacement.

Connector melted,

 affecting performance  ..  A  ...........  ( 2) Require repair or

                                                     replacement.

Connector melted, not

 affecting performance  ..  2  ...........  ( 2) Suggest repair or

                                                     replacement.

Connector missing  .......  A  .................  Require repair.

Contaminated  ............  A  ...........  ( 3) Require repair or

                                                     replacement.

Inoperative  .............  B  ...........  ( 4) Require repair or

                                             replacement. Further

                                             inspection required.

Leaking  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 2) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead corroded  ......  A  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Refer to manufacturer’s diagnostic trouble code

      procedure and require repair or replacement of

      affected component(s).

(2) - Determine cause and correct prior to repair or

      replacement of part.

(3) - Determine source of contamination, such as engine coolant,

      fuel, metal particles, or water. Require repair or

      replacement. Check for accepted cleaning procedure.

(4) - Inoperative includes intermittent operation or out of

      OEM specification. Some components may be serviceable.

         COOLANT

COOLANT INSPECTION

Condition                 Code                          Procedure

Acidity (pH) incorrect  ..  1  ...........  Suggest correction or

                                                     replacement.

Contaminated  ............  B  ......  (1) Require replacement or

                                               recycling. Further

                                             inspection required.

Level incorrect  .........  B  ..........  ( 2) Require filling to

                                                    proper level.

Maintenance intervals  ...  3  ........  (3) Suggest replacement.

Mixture incorrect  .......  B  ...........  Require correction or

                                                     replacement.

Type incorrect  ..........  B  ............  Require replacement.

(1) - Determine source of contamination and require correction

      prior to coolant replacement.

(2) - Determine source of incorrect level and suggest repair.

(3) - The system should be drained and/or flushed and

      refilled with correct coolant according to OEM

      recommended service interval and procedures.

         COOLING FAN BLADES

COOLING FAN BLADE INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ............  Require replacement.

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bent  ....................  A  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Cracked  .................  A  ............  Require replacement.

Loose  ...................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

         COOLING FAN CLUTCHES

NOTE:    Some lateral movement, measured at the fan blade tip, may

         be normal.

COOLING FAN CLUTCH INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ............  Require replacement.

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bearing noisy  ...........  A  ............  Require replacement.

Bearing worn  ............  A  ............  Require replacement.

Fastener loose  ..........  A  ...  Require repair or replacement

                                                     of fastener.

Inoperative  .............  A  ........  (1) Require replacement.

Leaking  .................  1  ............  Suggest replacement.

Seized  ..................  A  ............  Require replacement.

Slips (insufficient fan

 speed)  .................  A  ............  Require replacement.

Thermal control

 incorrect  ..............  B  ..  Require repair or replacement.

(1) - Inoperative includes intermittent operation or out of

      OEM specification.

         COOLING FAN MOTORS

COOLING FAN MOTOR INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ..   Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted,

 affecting performance  ..  A  ...........  ( 1) Require repair or

                                                     replacement.