Mitsubishi Montero (1991+). Manual - part 142

 

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Mitsubishi Montero (1991+). Manual - part 142

 

 

Bracket loose, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Bracket missing  .........  C  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Cracked  .................  A  ..  Require repair or replacement.

Disconnected  ............  A  ..  Require repair or replacement.

Kinked  ..................  A  ..  Require repair or replacement.

Melted  ..................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..  Suggest repair or replacement.

Out of adjustment  .......  B  ...........  ( 1) Require repair or

                                                     replacement.

Routed incorrectly  ......  2  .................  Suggest repair.

Seized  ..................  A  ..  Require repair or replacement.

(1) - Follow OEM recommended adjustment procedures. Require

      repair or replacement if out of specification.



         THROTTLE POSITION SENSORS

THROTTLE POSITION SENSOR INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Contaminated  ............  A  ...........  ( 2) Require repair or

                                                     replacement.

Inoperative  .............  B  ...........  ( 3) Require repair or

                                             replacement. Further

                                             inspection required.

Missing  .................  C  ............  Require replacement.

Resistance out of

 specification  ..........  B  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ..  (1) Require repair or replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead corroded  ......  A  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Determine source of contamination, such as engine coolant,

      fuel, metal particles, or water. Require repair or

      replacement.

(3) - Inoperative includes intermittent operation or out of

      OEM specification. Some components may be serviceable;

      check for accepted cleaning procedure.



         THROTTLE POSITION SWITCHES

THROTTLE POSITION SWITCH INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ..   Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Inoperative  .............  B  ...........  ( 2) Require repair or

                                             replacement. Further

                                             inspection required.

Missing  .................  C  ............  Require replacement.

Resistance out of

 specification  ..........  B  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead corroded  ......  A  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Inoperative includes intermittent operation or out of

      OEM specification. Some components may be serviceable;

      check for accepted cleaning procedure.



         TIMING BELT SPROCKETS

TIMING BELT SPROCKET INSPECTION



Condition                 Code                          Procedure

Alignment incorrect  .....  B  .................  Require repair.

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bent  ....................  A  ............  Require replacement.

Cracked  .................  A  ............  Require replacement.

Key damaged  .............  A  ............  Require replacement.

Loose  ...................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Pulley damaged, affecting

 belt life  ..............  A  ............  Require replacement.

Sprocket damaged,

 affecting belt life  ....  A  ..  Require repair or replacement.

Sprocket loose  ..........  B  ..  Require repair or replacement.

Sprocket-to-shaft

alignment incorrect  .....  B  ..  Require repair or replacement.



         TIMING BELTS

TIMING BELT INSPECTION



Condition                 Code                          Procedure

Adjustment incorrect  ....  2  .........  ( 1) Suggest adjustment.

Alignment incorrect  .....  B  ........... ( 2) Further inspection

                                                        required.

Broken  ..................  A  ............  Require replacement.

Cam timing out of

 specification  ..........  B  .................  Require repair.

Cracked  .................  1  ............  Suggest replacement.

Fluid-soaked  ............  1  ...  Suggest replacement. Further

                                             inspection required.

Frayed  ..................  1  ............  Suggest replacement.

Maintenance intervals  ...  3  ...  Suggest replacement to comply

                                     with vehicle OEM recommended

                                               service intervals.

Missing  .................  C  ........  (3) Require replacement.

Noisy  ...................  2  ..........  ( 4) Further inspection

                                                        required.

                                                  See note below.

Plies separated  .........  A  ............  Require replacement.

Tension out of

 specification  ..........  B  ...........  Require adjustment or

                                                     replacement.

Teeth missing  ...........  A  ............  Require replacement.

(1) - Inspect belt tensioners, pulleys, and cover.

(2) - Determine cause of incorrect alignment and require repair.

(3) - CAUTION:  Internal engine damage may result from timing

      belt damage/failure.

(4) - Determine cause of noise and suggest repair.



         TORQUE STRUTS

TORQUE STRUT INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Binding  .................  A  ............  Require replacement.

Body dented  .............  A  ..........  ( 1) Further inspection

                                                        required.

Body punctured  ..........  A  ............  Require replacement.

Bushing deteriorated,

 affecting performance  ..  A  ............  Require replacement.

Bushing deteriorated, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Bushings missing  ........  C  ............  Require replacement.

Bushings separated from

 mounting eye  ...........  1  ............  Suggest replacement.

Damping (none)  ..........  A  ............  Require replacement.

Leaking oil, enough for

 fluid to be running down

 the body  ...............  A  ............  Require replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..........  ( 2) Further inspection

                                                        required.

Piston rod bent  .........  A  ............  Require replacement.

Piston rod broken  .......  A  ............  Require replacement.

Seized  ..................  A  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

(1) - Require replacement of units where dents restrict strut

      piston rod movement. If dents don’t restrict movement, no

      service is suggested or required.

(2) - If noise is isolated to shock or strut, suggest replacement.

 

 

 

 

 

 

 

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