Mitsubishi Montero (1991+). Manual - part 121

 

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Mitsubishi Montero (1991+). Manual - part 121

 

 

         ENGINE COMPONENTS

         ACCELERATOR PEDAL POSITION SENSORS

ACCELERATOR PEDAL POSITION SENSOR INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Inoperative  .............  B  ...........  ( 2) Require repair or

                                             replacement. Further

                                             inspection required.

Missing  .................  C  ............  Require replacement.

Resistance out of

 specification  ..........  B  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead corroded  ......  A  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Inoperative includes intermittent operation or out of OEM

      specification.  Some components may be serviceable;  check

      for accepted cleaning procedure.



         ACCESSORY BELTS

ACCESSORY BELT INSPECTION



Condition                 Code                          Procedure

Alignment incorrect  .....  B  ..........  ( 1) Further inspection

                                                        required.

Cracked  .................  1  ............  Suggest replacement.

Frayed  ..................  1  ............  Suggest replacement.

Missing  .................  C  ............  Require replacement.

Noisy  ...................  2  ..........  ( 2) Further inspection

                                                        required.

Plies separated  .........  A  ............  Require replacement.

Tension out of

 specification  ..........  B  ...........  Require adjustment or

                                                     replacement.

Worn beyond adjustment

 range  ..................  B  ............  Require replacement.

Worn so it contacts

 bottom of pulley  .......  A  ............  Require replacement.

(1) - Determine cause of incorrect alignment and require repair.

(2) - Determine cause of noise and suggest repair.



         ACCESSORY PULLEYS

ACCESSORY PULLEY INSPECTION



Condition                 Code                          Procedure

Alignment incorrect  .....  B  ..  Require repair or replacement.

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bent  ....................  A  ............  Require replacement.

Cracked  .................  A  ............  Require replacement.

Loose  ...................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Pulley damaged, affecting

 belt life  ..............  A  ............  Require replacement.



         ACTUATORS

         See SENSORS AND ACTUATORS.

         AIR CONDITIONING CYCLING SWITCHES

AIR CONDITIONING CYCLING SWITCH INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Contaminated  ............  A  ...........  ( 2) Require repair or

                                                     replacement.

Inoperative  .............  B  ...........  ( 3) Require repair or

                                             replacement. Further

                                             inspection required.

Leaking  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Resistance out of

specification  ...........  B  ..  Require repair or replacement.

Restricted, affecting

 performance  ............  A  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead corroded  ......  A  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Determine source of contamination, such as engine

      coolant, fuel, metal particles, or water. Require

      repair or replacement.

(3) - Inoperative includes intermittent operation or out of OEM

      specification. Some components may be serviceable;  check

      for accepted cleaning procedure.



         AIR CONDITIONING PRESSURE SENSORS

AIR CONDITIONING PRESSURE SENSOR INSPECTION



Condition                 Code                          Procedure

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware

 threads damaged  ........  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 threads stripped

 (threads missing)  ......  A  ...  Require repair or replacement

                                                     of hardware.

Connector broken  ........  A  ..  Require repair or replacement.

Connector (Weatherpack

 type) leaking  ..........  A  ..  Require repair or replacement.

Connector melted  ........  A  ...........  ( 1) Require repair or

                                                     replacement.

Connector missing  .......  C  ............  Require replacement.

Contaminated  ............  A  ...........  ( 2) Require repair or

                                                     replacement.

Inoperative  .............  B  ...........  ( 3) Require repair or

                                             replacement. Further

                                             inspection required.

Leaking  .................  A  ..  Require repair or replacement.

Missing  .................  C  ............  Require replacement.

Resistance out of

 specification  ..........  B  ..  Require repair or replacement.

Restricted, affecting

 performance  ............  A  ..  Require repair or replacement.

Terminal broken  .........  A  ..  Require repair or replacement.

Terminal burned, affecting

 performance  ............  A  ...........  ( 1) Require repair or

                                                     replacement.

Terminal burned, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Terminal corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Terminal loose, affecting

 performance  ............  B  ..  Require repair or replacement.

Terminal loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

Wire lead conductors

 exposed  ................  B  ..  Require repair or replacement.

Wire lead corroded  ......  A  ..  Require repair or replacement.

Wire lead open  ..........  A  ..  Require repair or replacement.

Wire lead shorted  .......  A  ..  Require repair or replacement.

(1) - Determine cause and correct prior to repair or

      replacement of part.

(2) - Determine source of contamination, such as engine

      coolant, fuel, metal particles, or water. Require

      repair or replacement.

(3) - Inoperative includes intermittent operation or out of

      OEM specification. Some components may be serviceable;

      check for accepted cleaning procedure.



         AIR DUCTS AND TUBES

AIR DUCT AND TUBE INSPECTION



Condition                 Code                          Procedure

 

 

 

 

 

 

 

Content   ..  119  120  121  122   ..