Mitsubishi Montero (1991+). Manual - part 79

         INTERMEDIATE SHAFT SUPPORT BEARINGS

INTERMEDIATE SHAFT SUPPORT BEARING INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Bearing rollers, balls or

 races are worn, pitted,

 noisy, or feel rough when

 rotated as an assembly  .  A  ..  Require replacement of bearing

                                                        assembly.

Bracket bent, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket bent, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Bracket broken, affecting

 performance  ............  A  ............  Require replacement.

Bracket broken, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Bracket corroded,

 affecting performance  ..  A  ..  Require repair or replacement.

Bracket corroded, not

 affecting performance  ..  2  ..  Suggest repair or replacement.

Bracket cracked, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket cracked, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Bracket holes elongated,

 affecting performance  ..  A  ..  Require repair or replacement.

Bracket holes elongated,

 not affecting

 performances)  ..........  ..  ........  No service suggested or

                                                        required.

Bracket loose, affecting

 performance  ............  A  ..  Require repair or replacement.

Bracket loose, not

 affecting performance  ..  1  ..  Suggest repair or replacement.

Bracket missing  .........  C  ............  Require replacement.

Cracked  .................  ..  ...........  Require replacement.

Rough (brinelling,

 spalling)  ..............  A  ............  Require replacement.

Rubber deteriorated,

 affecting performance  ..  A  ............  Require replacement.

Seized  ..................  A  ............  Require replacement.

         KEY INTERLOCK SYSTEMS

         See

SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS) .

         LIMITED SLIPS

         See DIFFERENTIAL AND FINAL DRIVE ASSEMBLIES.

         LINES

         See HOSES, LINES AND TUBES.

         LINKAGES (EXTERNAL)

LINKAGE (EXTERNAL) INSPECTION

Condition                 Code                          Procedure

Components missing  ......  C  ..  Require replacement of missing

                                                      components.

Linkage bent, affecting

 performance  ............  A  ...  Require repair or replacement

                                                      of linkage.

Linkage bent, not

 affecting performance  ..  2  ...  Suggest repair or replacement

                                                      of linkage.

Linkage binding, affecting

 performance  ............  A  ...  Require repair or replacement

                                                      of linkage.

Linkage binding, not

 affecting performance  ..  1  ...  Suggest repair or replacement

                                                      of linkage.

Linkage broken  ..........  A  ...  Require repair or replacement

                                                      of linkage.

Linkage loose, affecting

 performance  ............  A  ...  Require repair or replacement

                                                      of linkage.

Linkage loose, not

 affecting performance  ..  1  ...  Suggest repair or replacement

                                                      of linkage.

Linkage missing  .........  C  ............  Require replacement.

Linkage noisy  ...........  2  ..  Suggest repair or replacement.

Out of adjustment  .......  B  ..  Require repair or replacement.

Worn to the extent that it

 no longer performs its

 intended function  ......  A  ..  Require repair or replacement.

         LOCKING HUB ASSEMBLIES

LOCKING HUB ASSEMBLY INSPECTION

Condition                 Code                          Procedure

Inoperative  .............  A  ...........  ( 1) Require repair or

                                                     replacement.

Loose  ...................  A  ..  Require repair or replacement.

Seized in any position  ..  A  ..  Require repair or replacement.

(1) - Inoperative includes intermittent operation.

         LOCKING HUB CONTROL KNOBS

LOCKING HUB CONTROL KNOB INSPECTION

Condition                 Code                          Procedure

Damaged, affecting

 performance  ............  A  ............  Require replacement.

Missing  .................  C  ............  Require replacement.

Worn, affecting

 performance  ............  A  ............  Require replacement.

         LUBRICANTS

         See FLUIDS AND LUBRICANTS.

         METAL-CLAD SEALS

         See SEALS.

         METALASTIC JOINTS

         See RUBBER JOINTS (METALASTIC).

         MODULATOR PINS

MODULATOR PIN INSPECTION

Condition                 Code                          Procedure

Application incorrect  ...  B  ............  Require replacement.

Missing  .................  C  ............  Require replacement.

         MODULATORS

MODULATOR INSPECTION

Condition                 Code                          Procedure

Bent, affecting

 performance  ............  A  ............  Require replacement.

Contaminated (water, fuel,

 etc.)  ..................  A  ........  (1) Require replacement.

Housing cracked  .........  A  ............  Require replacement.

Inoperative  .............  A  ........  (2) Require replacement.

Leaking fluid

 externally  .............  A  ..  Require repair or replacement.

Leaking fluid

 internally  .............  A  ............  Require replacement.

Leaking vacuum  ..........  A  ............  Require replacement.

Nipple broken  ...........  A  ............  Require replacement.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

(1) - Further inspection is required to determine the cause

      of the contamination.

(2) - Inoperative includes intermittent operation or out of OEM

      specification.

         MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION)

MOUNT (ENGINE, TRANSAXLE AND TRANSMISSION) INSPECTION

Condition                 Code                          Procedure

Attaching hardware

 broken  .................  A  ...  Require repair or replacement

                                                     of hardware.

Attaching hardware

 missing  ................  C  ..........  Require replacement of

                                                        hardware.

Attaching hardware not

 functioning  ............  A  ...  Require repair or replacement

                                                     of hardware.

Broken  ..................  A  ............  Require replacement.

Leaking (hydraulic

 mount)  .................  A  ............  Require replacement.

Mounting hole worn,

 affecting performance  ..  A  ............  Require replacement.

Mounting hole worn, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Rubber deteriorated,

 affecting performance  ..  A  ............  Require replacement.

Rubber deteriorated, not

 affecting performance  ..  ..  ........  No service suggested or

                                                        required.

Threads damaged  .........  A  ..  Require repair or replacement.

Threads stripped (threads

 missing)  ...............  A  ............  Require replacement.

         ODOMETER DRIVES (MECHANICAL)

         See SPEEDOMETER/ODOMETER DRIVES (MECHANICAL).

         ODOMETER HEADS (MECHANICAL)

         See SPEEDOMETER/ODOMETER HEADS (MECHANICAL).

         OIL PANS

         See TRANSMISSION PANS.

         PANS

         See TRANSMISSION PANS.

         PILOT HOLES

         See DOWEL PINS, GUIDES AND PILOT HOLES.

         PRESSURE PLATES

PRESSURE PLATE INSPECTION

Condition                 Code                          Procedure

Balance weight missing  ..  C  ............  Require replacement.

Broken  ..................  A  ............  Require replacement.

Contact surface

 distorted  ..............  B  ............  Require replacement.

Cracks  ..................  B  ............  Require replacement.

Fingers bent  ............  A  ............  Require replacement.

Hard spots  ..............  B  ............  Require replacement.