Content .. 44 45 46 47 ..

Mitsubishi Montero (1991+). Manual - part 46

Connector melted ........ A ........ (1) Require replacement.

Connector missing ....... C ............ Require replacement.

Missing ................. C ............ Require replacement.

Out of adjustment ....... B ........... Require adjustment or

replacement.

Output signal incorrect . B ............ Require replacement.

Terminal burned, affecting

performance ............ A .............. ( 2) Require repair

or replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance ... A .. Require repair or replacement.

Terminal corroded, not

affecting performance ... 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance ... 1 .. Suggest repair or replacement.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

(1) - Determine cause and correct prior to replacement of part.

(2) - Determine cause and correct prior to repair or replacement

of part.

BULB SOCKETS

BULB SOCKET INSPECTION

Condition Code Procedure

Attaching hardware

broken ................. A ... Require repair or replacement

of hardware.

Attaching hardware

missing ................ C .......... Require replacement of

hardware.

Attaching hardware not

functioning ............ A ... Require repair or replacement

of hardware.

Broken .................. A .. Require repair or replacement.

Bulb seized in socket ... A .. Require repair or replacement.

Burned, affecting

performance ............ A .............. ( 1) Require repair

or replacement.

Burned, not affecting

performance ............ 2 .............. ( 1) Suggest repair

or replacement.

Connector broken ........ A .. Require repair or replacement.

Connector missing ....... C ............ Require replacement.

Connector (Weatherpack

type) leaking .......... A .. Require repair or replacement.

Connector melted ........ A .............. ( 2) Require repair

or replacement.

Corroded, affecting

performance ............ A .. Require repair or replacement.

Corroded, not affecting

performance ............ 2 .. Suggest repair or replacement.

Leaking ................. A .. Require repair or replacement.

Melted .................. A ........ (2) Require replacement.

Shorted ................. A .. Require repair or replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A .............. ( 2) Require repair

or replacement.

Terminal burned, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

(1) - Determine cause and correct prior to repair or

replacement of socket.

(2) - Determine cause and correct prior to repair or

replacement of part.

BULBS AND LEDS

NOTE: Copied from Electrical UIGs and modified. Does not

include soldered-in components.

BULB AND LED INSPECTION

Condition Code Procedure

Application incorrect ... B ........ (1) Require replacement.

Base burned, affecting

performance ............ A .............. ( 2) Require repair

or replacement.

Base burned, not affecting

performance ............ 2 .............. ( 2) Suggest repair

or replacement.

Base corroded, affecting

performance ............ A .. Require repair or replacement.

Base corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Base loose, affecting

performance ............ B .. Require repair or replacement.

Base loose, not affecting

performance ............ 1 .. Suggest repair or replacement.

Burned out .............. A ............ Require replacement.

Intermittent ............ A ............ Require replacement.

Missing ................. C ............ Require replacement.

Seized in socket ........ A .. Require repair or replacement.

Terminal broken ......... A .. Require repair or replacement.

Terminal burned, affecting

performance ............ A .............. ( 2) Require repair

or replacement.

Terminal burned, not

affecting performance .. 2 .............. ( 2) Suggest repair

or replacement.

Terminal corroded,

affecting performance .. A .. Require repair or replacement.

Terminal corroded, not

affecting performance .. 2 .. Suggest repair or replacement.

Terminal loose, affecting

performance ............ B .. Require repair or replacement.

Terminal loose, not

affecting performance .. 1 .. Suggest repair or replacement.

(1) - Application incorrect includes wrong bulb coating

or color.

(2) - Determine cause and correct prior to repair or

replacement of part.

CALIPER HARDWARE

CALIPER HARDWARE INSPECTION

Condition Code Procedure

Bent ................... A .. Require repair or replacement.

Broken .................. A .. Require repair or replacement.

Corroded, affecting

performance ............ A .. Require repair or replacement.

Dust boots on slider pin

(bolt) missing ......... C ... Require replacement of boots.

Dust boots on slider pin

(bolt) torn ............ A ... Require replacement of boots.

Missing ................. C ............ Require replacement.

Shim bent ............... A ............. ( 1) Require removal

or replacement.

Shim (OE standard)

missing ................ C ........ (2) Require replacement.

Shim out of position .... B ............. ( 1) Require removal

or replacement.

Shim worn ............... A ............. ( 1) Require removal

or replacement.

Slider pin (bolt) bent .. B ... Require replacement of slider

pin or bolt and lubricants.

Slider pin (bolt)

rust-pitted ............ A ... Require replacement of slider

pin or bolt and lubricants.

Slider pin (bolt) worn .. A ... Require replacement of slider

pin or bolt and lubricants.

Threads damaged ......... A .. Require repair or replacement.

Threads stripped (threads

missing) ............... A ............ Require replacement.

Worn, affecting

performance ............ A ............ Require replacement.

(1) - Removal is acceptable if shim is not OE.

(2) - Aftermarket shims may be suggested to reduce noise.

CALIPERS

You are not required to replace or rebuild calipers in axle

sets. However, when replacing or rebuilding a caliper due to the

conditions that follow, you may suggest servicing, rebuilding, or

replacement of the other caliper (on the same axle) for improved

performance and preventive maintenance (for example, the part is close

to the end of its useful life, replacing the caliper may extend pad

life, or contribute to more balanced braking).

CAUTION: When installing loaded calipers, it is required that

friction material be matched in axle sets for consistent

braking characteristics.

CALIPER INSPECTION

Condition Code Procedure

Bleeder port damaged .... A ... Require repair or replacement

of caliper.

Bleeder screw broken off

in caliper ............. A ........... ( 1) Require repair or

replacement of caliper.

Bleeder screw plugged ... A ........... ( 1) Require repair or

replacement of bleeder screw.

Bleeder screw seized .... A ......... ( 2) Require replacement

of caliper.

Casting corroded,

affecting structural

integrity .............. A ............ Require replacement.

Casting damaged, affecting

structural integrity ... A ............ Require replacement.

Dust boot around caliper

torn ................... A ..... Require replacement of dust

boot.

Leaking ................. A .. Require repair or replacement.

Mounting pin threads

damaged ................ A ... Require repair or replacement

of component with damaged

threads.

Mounting pin threads

stripped in caliper

bracket (threads

missing) ............... A ... Require repair or replacement

of caliper bracket.

Mounting pin threads

stripped in steering

knuckle (threads

missing) ............... A ... Require repair or replacement

of steering knuckle.

Mounting pin threads

stripped (threads

missing) ............... A ... Require repair or replacement

of component with stripped

threads.

Parking brake cable

support, lever, or return

spring bent ............ A ... Require replacement of parts.

Parking brake cable

support, lever, or return

spring broken .......... A ... Require replacement of parts.

Parking brake mechanism in

caliper inoperative .... A .. Require repair or replacement.

Piston corroded (pitted

or peeling chrome

plating) ............... B ... Require replacement of piston

and rebuilding or replacement

of caliper.

Piston damaged, affecting

performance ............ B ... Require replacement of piston

and rebuilding or replacement

of caliper.

Piston damaged, not

affecting performance .. .. ........ No service suggested or

required.

Piston finish worn off .. B ... Require replacement of piston

and rebuilding or replacement

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