Mitsubishi Galant (2004+). Manual - part 559

 

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Mitsubishi Galant (2004+). Manual - part 559

 

 

WINDOW GLASS

TSB Revision

BODY

42-15

WINDSHIELD

REMOVAL AND INSTALLATION

M1422001000324

Pre-removal and Post-installation Operation
• Front Deck Garnish Removal and Installation (Refer to 

GROUP 51, Windshield Wiper and Washer 

P.51-16

).

• Roof Drip Molding Removal and Installation (Refer to 

GROUP 51, Garnish and Molding 

P.51-6

).

• Front Pillar Trim Removal and Installation (Refer to 

GROUP 52A, Trims 

P.52A-10

).

• Instrument Panel Front End Garnish Removal and Instal-

lation (Refer to GROUP 52A, Instrument Panel Assembly 

P.52A-3

).

• Inside Rear View Mirror Removal and Installation (Refer 

to GROUP 52A, Inside Rear View Mirror 

P.52A-20

).

AC305559

AB

N

N

N

N

1

2

N

2

3

4

5

WINDOW GLASS

TSB Revision

BODY

42-16

Required Special Tool:

• MB990480: Glass Holder

REMOVAL SERVICE POINT

.

<<A>> WINDSHIELD REMOVAL
1. To protect the body (paint surface), apply cloth tape to all 

body areas around the installed windshield.

2. Make mating marks on the windshield and body.
3. Using piano wire.

(1) Using a sharp-point drill, make a hole in the windshield 

adhesive.

(2) Pass the piano wire from the inside of the vehicle through 

the hole.

CAUTION

Do not let the piano wire touch the edge of the windshield.

(3) Pull the piano wire alternately from the inside and outside 

along the windshield to cut the adhesive.

AC305998

AC305999

AC306000

AC306001

AC306369

ADHESIVE: 3M™ AAD PART NO. 8609 SUPER FAST URETHANE AND 3M™ AAD PART NO. 8608 SUPER FAST
URETHANE PRIMER OR EQUIVALENT

AB

1

1

2

3

5

1

1

SECTION A – A

SECTION B – B

SECTION C – C

A

A

C

C

B

B

8.2 (0.323)

8.5 

(0.335)

16 (0.63)

16 (0.63)

16 (0.63)

(0.35)

SEAL LINE 

CENTER

SEAL LINE 

CENTER

SEAL LINE 

CENTER

PRIMER

PRIMER

PRIMER

UNITS: mm (in)

SEAL LINE

CERAMIC LINE

REMOVAL STEPS

<<A>> >>B<<

1. WINDSHIELD

>>A<<

2. WINDSHIELD SIDE MOLDING

>>A<<

3. WINDSHIELD UPPER MOLDING

>>A<<

4. GLASS STOPPER

>>A<<

5. WINDSHIELD SPACER

AC308988

WINDOW GLASS

TSB Revision

BODY

42-17

CAUTION

Inserting the glass adhesive knife too deeply into wind-
shield adhesive may damage windshield.
4. Using glass adhesive knife

Keep glass adhesive knife at right angles with the 
windshield edge, and put the blade at windshield edge and 
surface. Then cut away adhesive along the windshield edge.

5. Use special tool MB990480 to remove the windshield.

CAUTION

• Be careful not to remove more adhesive than is neces-

sary.

• Be careful also not to damage the paint on the body 

surface with the knife. If the paint is damaged, repair 
the damaged area with touch-up paint.

6. Use a knife to cut away the remaining adhesive so that the 

thickness is within 2 mm (0.08 inch) around the entire 
circumference of the body flange.

7. Finish the flange surfaces so that they are smooth.

CAUTION

Allow the cleaned area to dry for at least three minutes. Do 
not touch any surface that has been cleaned.
8. When reusing the windshield, remove the adhesive still 

adhering to the windshield, and clean with 3M

 AAD Part 

number 8906 or equivalent.

9. Clean the body side in the same way.

AC002060

AC207478 AE

GLASS ADHESIVE

KNIFE

ACX00475AB

MB990480

ACX00476 AB

WINDOW GLASS

TSB Revision

BODY

42-18

INSTALLATION SERVICE POINTS

.

>>A<< WINDSHIELD SPACER/GLASS STOPPER/WIND-
SHIELD UPPER MOLDING/WINDSHIELD SIDE MOLDING 
INSTALLATION

CAUTION

Leave the degreased parts for 3 or more minutes to dry 
well, before starting on the next step. Do not touch the 
degreased parts.
1. Use 3M

 AAD Part number 8906 or equivalent to degrease 

the inside and outside of the windshield and the body 
flanges.

2. Install the windshield spacer and glass stoppers to the 

specified positions so that there are no adrift or warped 
surfaces inside the windshield.

3. Install the windshield upper and side moldings to the 

windshield.

.

AC306002

AC306003

AC306370

AC306004

AC107207

AB

WINDSHIELD SPACER AND GLASS STOPPER INSTALLATION POSITION

GLASS STOPPER

GLASS END LINE

GLASS END LINE

CERAMIC LINE

ALIGN THE GLASS STOPPER END 
WITH THE WINDSHIELD MARK.

SECTION A – A

UNITS: mm (in)

WINDSHIELD SPACER

WINDSHIELD SPACER

WINDSHIELD

18.2 ± 1

(0.717 ± 0.04)

17.5 ± 0.5 (0.689 ± 0.020)

13 ± 3

(5.12 ± 0.12)

A

A

CERAMIC END 

LINE

40.1 ± 1

(1.579 ± 0.12)

 

 

 

 

 

 

 

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