Mitsubishi Galant (2004+). Manual - part 1653

 

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Mitsubishi Galant (2004+). Manual - part 1653

 

 

RADIATOR

TSB Revision

ENGINE COOLING

14-11

RADIATOR

REMOVAL AND INSTALLATION

M1141001500521

<2.4L ENGINE>

CAUTION

• Never replace the DOR radiator with the NON-DOR radiator. <Vehicles for California emission reg-

ulation>

• Never clean the DOR radiator with a high concentration of alkaline cleaner. <Vehicles for California 

emission regulation>

Pre-removal Operation
• Engine Coolant Draining (Refer to 

P.14-7

).

• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner 

P.15-4

).

Post-installation Operation
• Air Cleaner Installation (Refer to GROUP 15 

P.15-4

).

• Engine Coolant Refilling and Level Check (Refer to 

P.14-7

).

AC306930

22 ± 4 N·m
16 ± 3 ft-lb

11 ± 2 N·m
98 ± 17 in-lb

8

7

7

6

1

11

2

3

10

10

8

8

14

16

5

15

17

13 12

9

AB

4

RADIATOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK 
HOSE

<<A>>

>>A<<

2.

RADIATOR UPPER HOSE

<<A>>

>>A<<

3.

RADIATOR LOWER HOSE

4.

CONDENSER FAN MOTOR 
CONNECTOR

5.

FAN MOTOR CONNECTOR

HOOD LATCH (REFER TO 
GROUP 42, HOOD 

P.42-8

).

6.

FRONT END STRUCTURE BAR

7.

UPPER INSULATOR

8.

CONDENSER BOLTS

9.

RADIATOR ASSEMBLY

10. LOWER INSULATOR
11. RADIATOR CONDENSER TANK 

ASSEMBLY

12. SHROUD ASSEMBLY
13. RADIATOR

FAN MOTOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK 
HOSE

<<A>>

>>A<<

2.

RADIATOR UPPER HOSE

4.

CONDENSER FAN MOTOR 
CONNECTOR

5.

FAN MOTOR CONNECTOR

RADIATOR REMOVAL STEPS 

RADIATOR

TSB Revision

ENGINE COOLING

14-12

11. RADIATOR CONDENSER TANK 

ASSEMBLY

12. SHROUD ASSEMBLY
14. RADIATOR FAN
15. RADIATOR FAN MOTOR
16. CONDENSER FAN
17. CONDENSER FAN MOTOR

FAN MOTOR REMOVAL STEPS 

RADIATOR CONDENSER TANK 
REMOVAL STEPS

UNDER COVER (LH)

AIR INTAKE DUCT (REFER TO 
GROUP 15, AIR CLEANER 

P.15-4

).

1.

RADIATOR CONDENSER TANK 
HOSE

4.

CONDENSER FAN MOTOR 
CONNECTOR

5.

FAN MOTOR CONNECTOR

11. RADIATOR CONDENSER TANK 

ASSEMBLY

RADIATOR

TSB Revision

ENGINE COOLING

14-13

<3.8L ENGINE>

Pre-removal Operation
• Engine Coolant Draining (Refer to 

P.14-7

).

• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner 

P.15-4

).

Post-installation Operation
• Air Cleaner Installation (Refer to GROUP 15 

P.15-4

).

• Engine Coolant Refilling and Level Check (Refer to 

P.14-7

).

• A/T Fluid Refilling and Level Check (Refer to GROUP 00, 

Maintenance Service 

P.00-50

).

AC306931

22 ± 4 N·m
16 ± 3 ft-lb

11 ± 2 N·m
98 ± 17 in-lb

9

8

8

7

1

12

2

3

11

11

9

9

17

15

6

18

20

16

14

10

AB

21

19

4

13

5

RADIATOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK 
HOSE

<<A>>

>>A<<

2.

RADIATOR UPPER HOSE

<<A>>

>>A<<

3.

RADIATOR LOWER HOSE

<<B>>

4.

A/T OIL COOLER HOSE 
CONNECTION

5.

CONDENSER FAN MOTOR 
CONNECTOR

6.

FAN MOTOR CONNECTOR

HOOD LATCH (REFER TO 
GROUP 42, HOOD 

P.42-8

).

7.

FRONT END STRUCTURE BAR

8.

UPPER INSULATOR

9.

CONDENSER BOLTS

10. RADIATOR ASSEMBLY
11. LOWER INSULATOR
12. RADIATOR CONDENSER TANK 

ASSEMBLY

<<B>>

13. A/T OIL COOLER HOSE
14. CONDENSER FAN SHROUD 

ASSEMBLY

15. COOLING FAN SHROUD 

ASSEMBLY

16. RADIATOR

FAN MOTOR REMOVAL STEPS

1.

RADIATOR CONDENSER TANK 
HOSE

5.

CONDENSER FAN MOTOR 
CONNECTOR

<<A>>

>>A<<

3.

RADIATOR UPPER HOSE

6.

FAN MOTOR CONNECTOR

12. RADIATOR CONDENSER TANK 

ASSEMBLY

14. CONDENSER FAN SHROUD 

ASSEMBLY

15. COOLING FAN SHROUD 

ASSEMBLY

17. CONDENSER FAN
18. HEAT PROTECTOR
19. CONDENSER FAN MOTOR
20. COOLING FAN
21. COOLING FAN MOTOR

RADIATOR REMOVAL STEPS 

RADIATOR

TSB Revision

ENGINE COOLING

14-14

REMOVAL SERVICE POINTS

.

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE 
DISCONNECTION
Make mating marks on the radiator hose and the hose clamp. 
Disconnect the radiator hose.

.

<<B>> A/T OIL COOLER HOSE REMOVAL
After removing the hose from the radiator, plug the hose and 
the radiator nipple to prevent dust or foreign particles from get-
ting in.

INSTALLATION SERVICE POINT

.

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE 
CONNECTION
1. Insert each hose as far as the projection of the water inlet 

fitting.

2. Align the mating marks on the radiator hose and hose 

clamp, and then connect the radiator hose.

RADIATOR CONDENSER TANK 
REMOVAL STEPS

UNDER COVER (LH)

AIR INTAKE DUCT (REFER TO 
GROUP 15, AIR CLEANER 

P.15-4

).

1.

RADIATOR CONDENSER TANK 
HOSE

5.

CONDENSER FAN MOTOR 
CONNECTOR

6.

FAN MOTOR CONNECTOR

12. RADIATOR CONDENSER TANK 

ASSEMBLY

AC200641AB

MATING MARKS

AC200642

MATING
MARKS

PROJECTION

WATER OUTLET
FITTING

AB

 

 

 

 

 

 

 

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