Mitsubishi Galant (2004+). Manual - part 1649

 

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Mitsubishi Galant (2004+). Manual - part 1649

 

 

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-85

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

M1233023100448

GENERAL SPECIFICATIONS

M1233000200477

ITEMS

SPECIFICATIONS

Transaxle

Roll stopper bracket

70 

± 10 N⋅m (52 ± 7 ft-lb)

Control cable bracket

23 

± 3 N⋅m (17 ± 2 ft-lb)

Eye bolt

24 

± 3 N⋅m (18 ± 2 ft-lb)

Oil cooler feed tube

11 

± 1 N⋅m (95 ± 9 in-lb)

Input shaft speed sensor

11 

± 1 N⋅m (95 ± 9 in-lb)

Output shaft speed sensor

11 

± 1 N⋅m (95 ± 9 in-lb)

Manual control lever

23 

± 3 N⋅m (17 ± 2 ft-lb)

Park/neutral position switch (PNP switch)

11 

± 1 N⋅m (95 ± 9 in-lb)

Sealing cap

5.0 

± 1.0 N⋅m (43 ± 9 in-lb)

Valve body cover

11 

± 1 N⋅m (95 ± 9 in-lb)

Manual control shaft detente

6.0 

± 1.0 N⋅m (52 ± 9 in-lb)

Valve body mounting bolt

11 

± 1 N⋅m (95 ± 9 in-lb)

Solenoid valve harness

11 

± 1 N⋅m (95 ± 9 in-lb)

Torque converter housing

48 

± 6 N⋅m (35 ± 4 ft-lb)

Oil pump

29 

± 2 N⋅m (21 ± 1 ft-lb)

Rear cover

23 

± 3 N⋅m (17 ± 2 ft-lb)

Transfer drive gear

34 

± 2 N⋅m (25 ± 1 ft-lb)

Output shaft jam nut

170 

± 10 N⋅m (125 ± 7 ft-lb)

Output shaft bearing retainer <F4A4B>

29 

± 2 N⋅m (21 ± 2 ft-lb)

Output shaft bearing retainer <F4A5A>

54 

± 5 N⋅m (40 ± 4 ft-lb)

Components

Differential drive gear

135 

± 5 N⋅m (100 ± 4 ft-lb)

Solenoid valve support

6.0 

± 1.0 N⋅m (52 ± 9 in-lb)

Valve body

11 

± 1 N⋅m (95 ± 9 in-lb)

Plate

6.0 

± 1.0 N⋅m (52 ± 9 in-lb)

ITEM

SPECIFICATIONS

Transaxle model

F4A4B

F4A5A

Type

Electronically controlled 4-speed full-automatic

Torque converter

Type

3-element with torque converter clutch

Stall torque ratio

1.93

1.71

Gear ratio

1st

2.842

2nd

1.573

1.576

3rd

1.000

4th

0.689

0.686

Reverse

2.214

2.193

Final gear ratio

4.212

3.728

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-86

SERVICE SPECIFICATIONS

M1233000300344

VALVE BODY SPRING IDENTIFICATION TABLE

M1233022900139

ADJUSTING PLATE, SNAP RING AND SPACERS

M1233023000311

Thrust washer (For adjustment of input shaft end play)

ITEMS

STANDARD VALUE

Brake reaction plate end play mm (in)

− 0.16 (0 − 0.0063)

Second brake end play mm (in)

F4A4B

0.79 

− 1.25 (0.0311 − 0.0492)

F4A5A

1.09 

− 1.55 (0.0429 − 0.0610)

Low-reverse brake end play mm (in)

1.65 

− 2.11 (0.0649 − 0.0831)

Output shaft preload mm (in)

0.01 

− 0.09 (0.0004 − 0.0035)

Underdrive sun gear end play mm (in)

0.25 

− 0.45 (0.0098 − 0.0177)

Input shaft end play mm (in)

0.70 

− 1.45 (0.028 − 0.057)

Differential case preload mm (in)

0.045 

− 0.105 (0.0018 − 0.0041)

Underdrive clutch end play mm (in)

1.60 

− 1.80 (0.0630 − 0.0709)

Reverse and overdrive clutch return spring retainer end play mm (in)

− 0.09 (0 − 0.0035)

Reverse clutch end play mm (in)

1.6 

− 1.8 (0.0630 − 0.0709)

Overdrive clutch end play mm (in)

1.5 

− 1.7 (0.0590 − 0.0669)

Backlash between differential side gear and pinion mm (in)

0.025 

− 0.150 (0.0010 − 0.0059)

SPRING

WIRE
DIAMETER
mm (in)

OUTSIDE
DIAMETER
mm (in)

FREE LENGTH 
mm (in)

NUMBER OF 
LOOPS

Regulator valve spring

1.8 (0.071)

15.7 (0.618)

86.7 (3.413)

24

Underdrive pressure control valve 
spring

0.7 (0.028)

7.6 (0.299)

37.7 (1.484)

25

Overdrive pressure control valve 
spring

0.7 (0.028)

7.6 (0.299)

37.7 (1.484)

25

Low-reverse pressure control 
valve spring

0.7 (0.028)

7.6 (0.299)

37.7 (1.484)

25

Second pressure control valve 
spring

0.7 (0.028)

7.6 (0.299)

37.7 (1.484)

25

Torque converter spring

1.6 (0.063)

11.2 (0.441)

34.4 (1.354)

12.5

Torque converter clutch control 
valve spring

0.7 (0.028)

5.9 (0.232)

28.1 (1.106)

19

Fail-safe valve spring

0.7 (0.028)

8.9 (0.350)

21.9 (0.862)

9.5

Damping valve spring

1.0 (0.039)

7.7 (0.303)

35.8 (1.409)

17

Line relief valve spring

1.0 (0.039)

7.0 (0.276)

17.3 (0.681)

10

Orifice check ball spring

0.5 (0.020)

4.5 (0.177)

17.2 (0.677)

15

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.8 (0.071)
2.0 (0.079)
2.2 (0.087)

18
20
22

2.4 (0.094)
2.6 (0.102)
2.8 (0.110)

24
26
28

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-87

Snap ring <F4A4B> (For adjustment of underdrive clutch and overdrive clutch end play)

Snap ring <F4A5A> (For adjustment of underdrive clutch and overdrive clutch end play)

Snap ring <F4A4B> (For adjustment of low-reverse brake and second brake reaction plates end play)

Snap ring <F4A5A> (For adjustment of low-reverse brake and second brake reaction plates end play)

Pressure plate <F4A4B> (For adjustment of low-reverse brake and second brake end play)

Pressure plate <F4A5A> (For adjustment of low-reverse brake and second brake end play)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.6 (0.063)
1.7 (0.067)
1.8 (0.071)
1.9 (0.075)
2.0 (0.079)
2.1 (0.083)
2.2 (0.087)
2.3 (0.091)

None
Blue
Brown
None
Blue
Brown
None
Blue

2.4 (0.094)
2.5 (0.098)
2.6 (0.102)
2.7 (0.106)
2.8 (0.110)
2.9 (0.114)
3.0 (0.118)

Brown
None
Blue
Brown
None
Blue
Brown

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.6 (0.063)
1.7 (0.067)
1.8 (0.071)
1.9 (0.075)
2.0 (0.079)
2.1 (0.083)
2.2 (0.087)
2.3 (0.091)

Brown
None
Blue
Brown
None
Blue
Brown
None

2.4 (0.094)
2.5 (0.098)
2.6 (0.102)
2.7 (0.106)
2.8 (0.110)
2.9 (0.114)
3.0 (0.118)

Blue
Brown
None
Blue
Brown
None
Blue

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.2 (0.087)
2.3 (0.091)

Blue
Brown

2.4 (0.094)
2.5 (0.098)

None
Blue

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

2.2 (0.087)
2.3 (0.091)

None
Blue

2.4 (0.094)
2.5 (0.098)

Brown
None

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
2.2 (0.087)

L
1
0
2

2.4 (0.094)
2.6 (0.102)
2.8 (0.110)
3.0 (0.118)

4
6
8
D

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
2.2 (0.087)

F
E
D
C

2.4 (0.094)
2.6 (0.102)
2.8 (0.110)
3.0 (0.118)

B
A
0
1

SPECIFICATIONS

TSB Revision

AUTOMATIC TRANSAXLE OVERHAUL

23B-88

Snap ring (For adjustment of reverse clutch end play)

Snap ring (For adjustment of reverse clutch and overdrive clutch spring retainer end plays)

Thrust race (For adjustment of underdrive sun gear end play)

Spacer (For adjustment of output shaft preload)

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.6 (0.063)
1.7 (0.067)
1.8 (0.071)
1.9 (0.075)
2.0 (0.079)
2.1 (0.083)
2.2 (0.087)

None
Blue
Brown
None
Blue
Brown
None

2.3 (0.091)
2.4 (0.094)
2.5 (0.098)
2.6 (0.102)
2.7 (0.106)
2.8 (0.110)

Blue
Brown
None
Blue
Brown
None

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.48 (0.0583)
1.53 (0.0602)

Brown
None

1.58 (0.0622)
1.63 (0.0642)

Blue
Brown

THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.6 (0.063)
1.7 (0.067)
1.8 (0.071)
1.9 (0.075)
2.0 (0.079)
2.1 (0.083)






2.2 (0.087)
2.3 (0.091)
2.4 (0.094)
2.5 (0.098)
2.6 (0.102)





THICKNESS mm (in) IDENTIFICATION SYMBOL

THICKNESS mm (in) IDENTIFICATION SYMBOL

1.88 (0.0740)
1.92 (0.0756)
1.96 (0.0772)
2.00 (0.0787)
2.04 (0.0803)
2.08 (0.0819)
2.12 (0.0835)
2.16 (0.0850)
2.20 (0.0866)
2.24 (0.0882)
2.28 (0.0898)
2.32 (0.0913)

88
92
96
00
04
08
12
16
20
24
28
32

2.36 (0.0929)
2.40 (0.0945)
2.44 (0.0961)
2.48 (0.0976)
2.52 (0.0992)
2.56 (0.1008)
2.60 (0.1024)
2.64 (0.1039)
2.68 (0.1055)
2.72 (0.1071)
2.76 (0.1087)

36
40
44
48
52
56
60
64
68
72
76

 

 

 

 

 

 

 

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