Mitsubishi Galant 9G. Manual - part 1526

 

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Mitsubishi Galant 9G. Manual - part 1526

 

 

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37-54

3. Check that crimped width (A) is within the standard value.

Standard value (A): 1.4 

 1.8 mm (0.06  0.07 inch)

<When more than 1.8 mm (0.07 inch)>: Readjust the 
dimension (W) of step (1) to the value calculated by 
the following equation, and repeat step (2).
 W = 5.5 mm (0.22 inch) 

 A [Example: if (A) is 1.9 mm 

(0.07 inch), (W) is 3.6 mm (0.14 inch).]
<When less than 1.4 mm (0.06 inch)>: Remove the bel-
lows  band, readjust the dimension (W) of step (1) to 
the value calculated by the following equation, and 
use a new bellows band to repeat steps (2) to (3).
W = 5.5 mm (0.22 inch) 

 A [Example: if (A) is 1.3 mm 

(0.05 inch), (W) is 4.2 mm (0.17 inch).]

.

>>P<< TIE ROD END ASSEMBLY/STEERING 
GEAR NUT  (TIE  ROD END JAM NUT) 
INSTALLATION

Screw in the tie rod end to achieve the right and left length as 
illustrated. Lock with the jam nut.
NOTE: The locking nuts must be tightened securely only after 
the steering gear is installed and toe is adjusted.

 INSPECTION

M1372004400114

RACK

• Check the rack tooth surfaces for damage or wear.

• Check the oil seal contact surfaces for uneven wear.

• Check the rack for bends.

PINION AND VALVE ASSEMBLY

• Check the pinion gear tooth surfaces for damage or wear.

• Check for worn or defective seal ring.

BEARING

• Check for roughness or abnormal noise during bearing 

operation.

• Check the bearing for play.

• Check the needle roller bearings for roller slip-off.

OTHERS

• Check the cylinder inner surface of the rack housing for 

damage.

• Check the boots for damage, cracking or deterioration.

• Check the rack support for uneven wear or dents.

• Check the rack bushing for uneven wear or damage.

ACX01166 AB

A

AC001011AN

JAM NUT

EDGE OF BELLOWS
ASSEMBLY GROOVE

208.6 mm (8.2 in) <GTS MODELS>
204.1 mm (8.0 in) <OTHER MODELS>

POWER STEERING OIL PUMP ASSEMBLY

TSB Revision

POWER STEERING

37-55

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION <2.4L ENGINE>

M1372005200339

INSTALLATION SERVICE POINT

.

>>A<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is positioned as 
shown in the illustration.

Pre-removal Operation
•  Side Under Cover (RH) Removal (Refer to GROUP 51, 

Under Cove

P.51-11

).

• Power Steering Fluid Draining (Refer to 

P.37-21

).

Post-installation Operation
• Power Steering Fluid Supplying and Bleeding (Refer to 

P.37-21

).

• Drive Belt Tension Adjusting (Refer to GROUP 00, Main-

tenance Service 

− Drive Belts 

P.00-45

).

• Side Under Cover (RH) Installation (Refer to GROUP 51, 

Under Cover 

P.51-11

).

AC307219

1

2

5

8

24 ± 4 N·m
18 ± 3 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

22 ± 4 N·m
16 ± 3 ft-lb

3

12 ± 2 N·m
102 ± 22 in-lb

57 ± 7 N·m
42 ± 5 ft-lb

4

7

6

AB

REMOVAL STEPS

1.

DRIVE BELT (REFER TO GROUP 
11A, Engine Assembly 

P.11A-19

 )

2.

PRESSURE SWITCH CONNECTOR

3.

PRESSURE HOSE

4.

GASKET

>>A<<

5.

SUCTION HOSE

6.

POWER  STEERING OIL PUMP  AND 
BRACKET ASSEMBLY

7.

POWER  STEERING OIL PUMP 
BRACKET

8.

POWER  STEERING OIL PUMP 
ASSEMBLY

REMOVAL STEPS (Continued)

AC307220AB

SUCTION HOSE

POWER STEERING OIL PUMP ASSEMBLY

TSB Revision

POWER STEERING

37-56

REMOVAL AND INSTALLATION <3.8L ENGINE>

M1372005200351

Pre-removal Operation
• Side Under Cover (RH) Removal (Refer to GROUP 51, 

Under Cove

P.51-11

).

• Strut Tower Bar (Refer to GROUP 42, Strut Tower Bar 

P.42-12

).

• Power Steering Fluid Draining (Refer to 

P.37-21

).

Post-installation Operation
• Power Steering Fluid Supplying and Bleeding (Refer to 

P.37-21

).

• Drive Belt Tension Adjusting (Refer to GROUP 00, Main-

tenance Service 

− Drive Belts 

P.00-45

).

• Strut Tower Bar (Refer to GROUP 42, Strut Tower Bar 

P.42-12

).

• Side Under Cover (RH) Installation (Refer to GROUP 51, 

Under Cover 

P.51-11

).

AC206484

1

3

2

8

5

7

9

12 ± 2 N·m
102 ± 22 in-lb

57 ± 7 N·m
42 ± 5 ft-lb

41 ± 8 N·m
30 ± 6 ft-lb

15 ± 4 N·m
11 ± 3 ft-lb

49 ± 9 N·m
36 ± 7 ft-lb

AC

6

49 ± 9 N·m
36 ± 7 ft-lb

46 ± 8 N·m
34 ± 6 ft-lb

42 ± 7 N·m
31 ± 5 ft-lb

41 ± 8 N·m
30 ± 6 ft-lb

4

4

REMOVAL STEPS

1.

DRIVE BELT (REFER TO GROUP 
11C, Engine Assembly 

P.11C-16

). )

2.

PRESSURE SWITCH CONNECTOR

3.

PRESSURE HOSE

4.

GASKET

>>A<<

5.

SUCTION HOSE

CONNECTION OF STABILIZER BAR 
AND  STABILIZER LINK (REFER TO 
GROUP 33, Stabilizer Bar 

P.33-20

)

STEERING GEAR AND LINKAGE 
PROTECTOR (REFER TO 

P.37-33

)

<<A>>

6.

POWER  STEERING OIL PUMP 
ASSEMBLY

7.

BELT TENSIONER  PULLEY

8.

BELT TENSIONER BRACKET

9.

POWER  STEERING OIL PUMP 
BRACKET

REMOVAL STEPS (Continued)

POWER STEERING OIL PUMP ASSEMBLY

TSB Revision

POWER STEERING

37-57

REMOVAL SERVICE POINT

.

<<A>> POWER STEERING OIL PUMP ASSEMBLY 
REMOVAL

Turn up the stabilizer disconnected from the stabilizer link fully, 
and remove the power steering oil pump assembly after turning 
the steering wheel fully to left.

INSTALLATION SERVICE POINT

.

>>A<< SUCTION HOSE INSTALLATION

Install the suction hose so that the marking is positioned as 
shown in the illustration.

INSPECTION

M1372005300206

• Check the drive belt for cracks.

• Check the pulley for uneven rotation.

AC307223

POWER STEERING
OIL PUMP ASSEMBLY

STABILIZER BAR

AB

AC205022        

SUCTION HOSE

AC

 

 

 

 

 

 

 

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