Mitsubishi Pajero Pinin. Manual - part 153

 

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Mitsubishi Pajero Pinin. Manual - part 153

 

 

ENGINE ELECTRICAL –  

Charging System

16-6

STATOR CHECK

1.

Check the continuity between the coil leads, and if there
is continuity, replace the stator.

2.

Check the continuity between the coil and core, and if
there is continuity, replace the stator.

RECTIFIER CHECK

1.

Inspect the (+) heat sink by checking the continuity between
the (+) heat sink and stator coil lead wire connection
terminal using a tester probe.
If there is a continuity at both, the diode is short circuited,
so replace the rectifier.

2.

Inspect the (– ) heat sink by checking the continuity between
the (– ) heat sink and stator coil lead wire connection
terminal using a tester probe.
If there is a continuity at both, the diode is short circuited,
so replace the rectifier.

3.

Check the diode trio by connecting an ohmmeter to both
ends of each diode and check the continuity of the three
diodes.
If there is a continuity at both ends, or if there is no
continuity, the diode is damaged so replace the rectifier.

ENGINE ELECTRICAL –  

Charging System

16-7

BRUSH CHECK

1.

Measure the length of the brush protrusion shown in the
illustration, and replace the brush if the measured value
is below the limit value.

Limit: 2 mm or less

2.

The brush can be removed if the solder of the brush lead
wire is removed.

3.

When installing a new brush, insert the brush into the
holder as shown in the illustration, and then solder the
lead wires.

Protrusion
length

Soldered

ENGINE ELECTRICAL –  

Starting System

16-8

STARTING SYSTEM

GENERAL

OUTLINE OF CHANGES

The following service procedures have been established due to the adoption of the 4G9-MPI engine. The
other service procedures are the same as for the 4G9-GDI engine.

SERVICE SPECIFICATION

Items

Standard value

Limit

Commutator runout mm

0.05

0.1

Commutator outer diameter mm

29.4

28.8

Commutator undercut mm

0.5

0.2

Brush length mm

7.0

STARTER

REMOVAL AND INSTALLATION

<4G9-MPI>

Pre-removal and Post-installation Operation

D

Battery Removal and Installation

D

Under Cover Removal and Installation

D

Front Propeller Shaft Removal and Installation

3

4

5

2

1

30 

±

 3 N·m

5.0 

±

 1.0 N·m

31 

±

 3 N·m

5.0 

±

 1.0 N·m

ENGINE ELECTRICAL –  Starting

 System

16-9

Disassembly steps

1. Starter motor connector
2. A/T oil cooler pipe clamp <A/T>
3. Earth cable connection
4. Intake manifold stay

D

Front catalytic converter
(Refer to GROUP 17.)

A

A

" "

A

A D

Transmission mount crossmember

D

Detonation sensor connector

5. Starter motor assembly

REMOVAL SERVICE POINTS

A

A

"

TRANSMISSION MOUNT CROSSMEMBER
REMOVAL

1.

Remove the transmission mount crossmember. (Refer to
GROUP 32.)

2.

Lower the jack holding the engine and transmission
assembly to create clearance enough to remove the starter
motor installation bolts.

INSTALLATION SERVICE POINT

"

A

A

TRANSMISSION MOUNT CROSSMEMBER
INSTALLATION

Refer to GROUP 32.

 

 

 

 

 

 

 

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