Mitsubishi Pajero Pinin. Manual - part 147

 

  Index      Mitsubishi     Mitsubishi Pajero Pinin - service repair manual 2001 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  145  146  147  148   ..

 

 

Mitsubishi Pajero Pinin. Manual - part 147

 

 

ENGINE ELECTRICAL – 

Starting System

16-18

STARTER MOTOR

INSPECTION

PINION GAP ADJUSTMENT

1.

Disconnect field coil wire from M-terminal of magnetic
switch.

2.

Connect a 12-volt battery between S-terminal and
M-terminal.

3.

Set switch to “ON”, and pinion will move out.

Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.

4.

Check pinion to stopper clearance (pinion gap) with a
thickness gauge.

Standard value: 0.5  –  2.0 mm

5.

If pinion gap is out of specification, adjust by adding or
removing gaskets between magnetic switch and front
bracket.

S

Switch

Battery

Field coil wire

B

M

Stopper

Pinion gap

Pinion

ENGINE ELECTRICAL – 

Starting System

16-19

MAGNETIC SWITCH PULL-IN TEST

1.

Disconnect field coil wire from M-terminal of magnetic
switch.

2.

Connect a 12-volt battery between S-terminal and
M-terminal.

Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.

3.

If pinion moves out, then pull-in coil is good. If it doesn’t,
replace magnetic switch.

MAGNETIC SWITCH HOLD-IN TEST

1.

Disconnect field coil wire from M-terminal of magnetic
switch.

2.

Connect a 12-volt battery between S-terminal and body.

Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.

3.

Manually pull out the pinion as far as the pinion stopper
position.

4.

If pinion remains out, everything is in order. If pinion moves
in, hold-in circuit is open. Replace magnetic switch.

FREE RUNNING TEST

1.

Place starter motor in a vise equipped with soft jaws and
connect a fully-charged 12-volt battery to starter motor
as follows:

2.

Connect a test ammeter (100-ampere scale) and carbon
pile rheostat in series with battery positive post and starter
motor terminal.

3.

Connect a voltmeter (15-volt scale) across starter motor.

4.

Rotate carbon pile to full-resistance position.

5.

Connect battery cable from battery negative post to starter
motor body.

6.

Adjust the rheostat until the battery voltage shown by the
voltmeter is 11-volt.

7.

Confirm that the maximum amperage is within the
specifications and that the starter motor turns smoothly
and freely.

Current: max. 90 A

Field coil wire

S

Battery

M

Field coil wire

S

Battery

M

S

B

Starter
motor

Ammeter

Battery

Voltmeter

Carbon-pile rheostat

A

V

ENGINE ELECTRICAL – 

Starting System

16-20

MAGNETIC SWITCH RETURN TEST

1.

Disconnect field coil wire from M-terminal of magnetic
switch.

2.

Connect a 12-volt battery between M-terminal and body.

Caution
This test must be performed quickly (in less than 10
seconds) to prevent coil from burning.

3.

Pull pinion out and release. If pinion quickly returns to
its original position, everything is in order. If it doesn’t,
replace magnetic switch.

Caution
Be careful not to get your fingers caught when pulling
out the pinion.

Field coil wire

M

Battery

ENGINE ELECTRICAL – Starting

 System

16-21

REMOVAL AND INSTALLATION

Pre-removal and Post-installation Operation

D

Engine Cover and Under Cover Removal and
Installation

D

Front Propeller Shaft Removal and Installation
(Refer to GROUP 25.)

34 Nm

1

6

26 – 33 Nm

10 – 12 Nm

26 – 33 Nm

11

10 – 12 Nm

5

5 Nm

3

2

5 Nm

28 Nm

4

9

10 – 12 Nm

10

7

8

26 – 33 Nm

34 Nm

Disassembly steps

1. Starter harness connection
2. A/T oil pipe clamp
3. Earth cable connection
4. Intake manifold stay
5. Oxygen sensor connector

connection

6. Front exhaust pipe connection

A

A

" "

A

A D

Transmission mount crossmember

7. Water pipe clamp
8. Injector harness connector

connection

9. Harness connector bracket

10. Detonation sensor connector 

connection

A

B

"

11. Starter motor assembly

 

 

 

 

 

 

 

Content   ..  145  146  147  148   ..