Mitsubishi Lancer. Manual - part 67

 

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Mitsubishi Lancer. Manual - part 67

 

 

PERIODIC INSPECTION AND MAINTENANCE SCHEDULE

PERIODIC INSPECTION AND MAINTENANCE

2-4

A17 Check injection nozzle [If dark smoke is 

exhausted or engine power is low] (diesel-
powered vehicles)

Inspection

Every 60,000 km or every 4 
years

A18 Replace fuel filter

Petrol-powered 
vehicles

Replace

Every 150,000 km or every 10 
years

Diesel-powered 
vehicles

Replace

Every 30,000 km or every 2 
years

A19 Removal of water from the fuel filter (vehicle 

with F9Q engine)

Removal

Every 15,000 km

A20 Clean brake booster vacuum nipple (PAJERO 

PININ with GDI engine)

Clean

Every 45,000 km or every 3 
years

OPERATIONS UNDER THE VEHICLE
B1

Check suspension system for damage and 
looseness

Inspection

Every 30,000 km or every 2 
years

B2

Check suspension arm ball joints for play, and 
dust covers for damage

Inspection

Every 30,000 km or every 2 
years

B3

Lubricate suspension arm, steering linkage and 
propeller shaft with grease fitting

Lubrication Every 30,000 km or every 2 

years

B4

Check driveshaft boots for damage

Inspection

Normal 
usage

Every 30,000 km or 
every 2 years

Severe 
usage

Every 7,500 km 

B5

Check steering linkage for damage and loose 
connections (including seals and boots)

Inspection

Every 60,000 km or every 4 
years

B6

Check gear oil level in manual transmission

Inspection

Every 15,000 km or every 12 
months

B7

Check gear oil level in transfer case (4WD)

Inspection

Every 15,000 km or every 12 
months

B8

Change gear oil in manual transmission

Change

Normal 
usage

Every 105,000 km or 
every 7 years

Severe 
usage

Every 45,000 km or 
every 3 years

B9

Change gear oil in transfer case (4WD)

Change

Normal 
usage

Every 105,000 km or 
every 7 years

Severe 
usage

Every 45,000 km or 
every 3 years

Change gear oil in transfer case (4WD) 
(OUTLANDER)

Change

Every 75,000 km or every 5 
years

B10 Check gear oil level in front and rear differential Inspection

Every 30,000 km or every 2 
years

Maintenance item

Maintenance 
operation

Maintenance interval

Appli-
cation

PERIODIC INSPECTION AND MAINTENANCE SCHEDULE

PERIODIC INSPECTION AND MAINTENANCE

2-5

B11 Change gear oil in front 

and rear differential

Conventional 
differential or VCU 
type LSD

Change

Normal 
usage

Every 90,000 km or 
every 6 years

Severe 
usage

Every 45,000 km or 
every 3 years

Mechanical type LSD 
or Hybrid type LSD

Change

Normal 
usage

Every 60,000 km or 
every 4 years

Severe 
usage

Every 30,000 km or 
every 2 years

B12 Check exhaust pipe connections for gas 

leakage, and check pipe installation

Inspection

Every 30,000 km or every 2 
years

OPERATIONS INSIDE THE VEHICLE
C1

Check brake pedal and clutch pedal for free 
play

Inspection

Every 15,000 km or every 12 
months

C2

Check parking brake lever stroke and play

Inspection

Every 15,000 km or every 12 
months

C3

Replace air purifier filter

Replace

Every 15,000 km or every 12 
months

OPERATIONS OUTSIDE THE VEHICLE
D1

Check uneven tyre wear

Inspection

Every 30,000 km or every 2 
years

D2

Check front wheel bearings for play

Inspection

Every 60,000 km or every 4 
years

D3

Check brake hoses and pipes for leakage

Inspection

Every 30,000 km or every 2 
years

D4

Check brake pads and discs for wear

Inspection

Normal 
usage

Every 15,000 km or 
every 12 months

Severe 
usage

Every 7,500 km or 
every 6 months

D5

Check brake shoe linings and drums for wear

Inspection

Normal 
usage

Every 30,000 km or 
every 2 years

Severe 
usage

Every 15,000 km or 
every 12 months

D6

Check fuel hoses and pipes for leakage or 
deterioration

Inspection

Every 30,000 km or every 2 
years

OPERATIONS AFTER ENGINE IS WARMED UP
E1

Check fluid level in automatic transmission

Inspection

Every 15,000 km or every 12 
months

Maintenance item

Maintenance 
operation

Maintenance interval

Appli-
cation

PERIODIC INSPECTION AND MAINTENANCE SCHEDULE

PERIODIC INSPECTION AND MAINTENANCE

2-6

E2

Change automatic 
transmission fluid

2WD

Change

Normal 
usage

Every 90,000 km or 
every 6 years

Severe 
usage

Every 45,000 km or 
every 3 years

4WD

Change

Normal 
usage

Every 90,000 km or 
every 6 years

Severe 
usage

Every 45,000 km or 
every 3 years

4WD

Change

Every 45,000 km or every 3 
years

E3

Change engine oil 
(petrol-powered 
vehicles) 

ACEA and API 
classifications 
"ACEA A1, A2, A3" / 
"For service SG" or 
higher 

Change

Normal 
usage

Every 15,000 km or 
every 12 months

Severe 
usage

Every 7,500 km

Change engine oil 
(diesel-powered 
vehicles) 

ACEA and API 
classifications 
"ACEA B1, B2, B3, 
B4" / "For service 
CD" or higher 

Change

Normal 
usage

Every 7,500 km or 
every 6 months

Severe 
usage

Every 4,000 km

E4

Replace engine oil filter 
(petrol-powered 
vehicles) 

ACEA and API 
classifications 
"ACEA A1, A2, A3" / 
"For service SG" or 
higher 

Replace

Normal 
usage

Every 15,000 km or 
every 12 months

Severe 
usage

Every 7,500 km

Replace engine oil filter 
(diesel-powered 
vehicles) 

ACEA and API 
classifications 
"ACEA B1, B2, B3, 
B4" / "For service 
CD" or higher 

Replace

Normal 
usage

Every 15,000 km or 
every 12 months

Severe 
usage

Every 8,000 km

E5

Check engine idling speed

Inspection

Every 15,000 km or every 12 
months

E6

Check CO concentration (petrol-powered 
vehicles)

Inspection

Every 15,000 km or every 12 
months

E7

Check ignition timing (vehicles with distributor) 
(except vehicles with crankshaft mounted- 
crankshaft angle sensor)

Inspection

Every 60,000 km or every 4 
years

E8

Check exhaust gas recirculation (EGR) system Inspection

Every 15,000 km or every 12 
months

E9

Check valve clearance (except vehicles with 
auto-lash adjuster)

Inspection

Every 15,000 km or every 12 
months

OTHERS 
F1

Check body condition for damage

Inspection

Every year

F2

Road test

Inspection

Every 15,000 km or every 12 
months

Maintenance item

Maintenance 
operation

Maintenance interval

Appli-
cation

OPERATIONS INSIDE THE ENGINE COMPARTMENT

PERIODIC INSPECTION AND MAINTENANCE

2-7

NOTE: 

.

 "Severe usage" specifications apply to only vehicles used under severe operating conditions.

 

Severe operating conditions include the followings:

1. Driving in a dusty area.
2. Driving on rough roads, on submerged roads, or hilly areas.
3. Driving cold zones.
4. Engine idling for a long time or short-distance travel during cold weather.
5. Frequent, sudden application of brakes.
6. Towing of a trailer.
7. Use as a taxi or as a rent-a-car.
8. When more than 50% of driving is in heavy city traffic and the ambient temperature is 32

°

C or more.

9. When more than 50% of driving is at 120 km/h or more and the ambient temperature is 30

°

C or more.

OPERATIONS INSIDE THE ENGINE COMPARTMENT

A1. CHECK V-BELT FOR CRACKS, 
FRAYING, WEAR, AND ADJUST ITS 
TENSION

M6020200100204

V-BELT CONDITION

Check the whole rounds of the V-belt for cracks, fray-
ing and wear.

DRIVE BELT TENSION CHECK AND 
ADJUSTMENT <4G1>

Check the drive belt tension in the following proce-
dure.

Standard value: 

<When using the M.U.T.-II>
1. Connect the special tool belt tension meter set 

(MB991668) to the M.U.T.-II.

2. Connect the M.U.T.-II to the diagnosis connector.
3. Turn the ignition switch to the "ON" position and 

select "Belt Tension Measurement" from the menu 
screen.

4. Hold the microphone to the middle of the drive 

belt between the pulleys (at the place indicated by 
the arrow), about 10 

− 20 mm away from the rear 

surface of the belt and so that it is perpendicular 
to the belt (within an angle of 

± 15 °).

5. Gently tap the middle of the belt between the 

pulleys (the place indicated by the arrow) with 
your finger as shown in the illustration, and check 
that the vibration frequency of the belt is within the 
standard value.

<When using the Vehicle communication 
interface (V.C.I.)>
1. Connect the special tool belt tension meter set 

(MB991668) to the special tool V.C.I. 
(MB991824).

2. Connect the special tool V.C.I. (MB991824) to the 

diagnosis connector.

3. Turn the ignition switch to the "ON" position and 

select "Belt Tension Measurement" from the menu 
screen.

4. Hold the microphone to the middle of the drive 

belt between the pulleys (at the place indicated by 
the arrow), about 10 

− 20 mm away from the rear 

surface of the belt and so that it is perpendicular 
to the belt (within an angle of 

± 15 °).

Vibration frequency Hz

142 

− 173

Tension N

392 

− 588

Deflection mm 
(Reference)

8.1 

− 10.2

AK101474

15˚

15˚

MB991668
(Microphone)

10 – 20 mm

Crankshaft 
pulley

AD

Alternator 
pulley

Water pump
pulley

 

 

 

 

 

 

 

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