Mitsubishi Lancer (4A9 engine). Manual - part 302

 

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Mitsubishi Lancer (4A9 engine). Manual - part 302

 

 

ON-VEHICLE SERVICE

HEATER, AIR CONDITIONER AND VENTILATION

55A-89

DIAGNOSIS BY REFRIGERANT 
PRESSURE

M1552023000184

A/C 
system 
symptom

Measurement circumstance

Cause

Measures

Hig

pres
sure

Low 
pres
sure

Air 
outl
et 
tem
pera
ture

Note

Cooler is 
not 
effective.

Low High High

• Pressure for low 

pressure side is high, 
and high pressure 
side is low.

• When the A/C 

operation is stopped, 
the pressures of low 
pressure side and 
high pressure side 
immediately become 
identical.

• Leakage inside 

compressor

• Faulty 

compression of 
compressor

1. Check according to the 

compressor check.
1. When no foreign object 

is present to the oil, and 
when the colour is light 
grey, replace only the 
compressor.

2. When foreign objects 

are mixed to the oil, and 
the colour is black, 
replace the compressor 
and receiver.

2. Perform the evacuation 

sufficiently to remove the 
foreign objects and 
moisture in the cycle.

3. Fill the new gas to the 

specified amount.

High High High

• Low pressure side/

high pressure side 
pressure is too high.

• Low pressure side 

piping is too hot to 
touch.

• Air is mixed to 

the refrigerant 
cycle.

• Evacuation is 

insufficient.

1. Perform the evacuation 

sufficiently, and remove 
the foreign objects and 
moisture in the cycle.

2. Fill the new gas to the 

specified amount.

Sufficient 
cooling and 
insufficient 
cooling 
occur 
periodically.

Fluc
tuati
on

Fluc
tuati
on

Fluc
tuati
on

During the air 
conditioner operation, 
the low pressure side 
pressure alternates 
between the negative 
pressure and normal. 
(also in the high 
pressure side, the 
abnormal and normal 
statuses are alternated).

The moisture in 
the refrigerant 
cycle becomes 
frozen in the 
expansion valve, 
then the 
circulation of 
refrigerant is 
stopped 
temporarily. 
Subsequently, the 
status recovers to 
normal by the 
melting of ice.

1. Replace the receiver 

(drier).

2. Perform the evacuation 

sufficiently, and remove 
the moisture in the cycle.

3. Fill the new refrigerant to 

the specified amount.

ON-VEHICLE SERVICE

HEATER, AIR CONDITIONER AND VENTILATION

55A-90

Cooler is 
sometimes 
not 
effective. 
(works 
occasionall
y)

Low Vac

uum

Fluc
tuati
on

• The low pressure 

side pressure 
indicates the 
vacuum, and the high 
pressure side 
indicates the low 
pressure.

• To the piping before 

and after the 
expansion valve, 
frost or dew is 
observed.

• The foreign 

objects or 
moisture inside 
the refrigerant 
cycle deposits 
or 
freezes inside 
the expansion 
valve, and the 
refrigerant flow 
is disturbed.

• Because of the 

expansion 
valve operation 
failure, the 
refrigerant flow 
is disturbed.

1. Check the expansion 

valve.
1. If foreign objects are 

present inside the 
expansion valve, 
remove them by using 
an air gun or others.

2. When no foreign object 

is present, the 
expansion valve 
operation failure is 
suspected. Therefore, 
replace the expansion 
valve.

2. Perform the evacuation 

sufficiently, and remove 
the foreign objects and 
moisture in the cycle.

3. Fill the new refrigerant to 

the specified amount.

A/C 
system 
symptom

Measurement circumstance

Cause

Measures

Hig

pres
sure

Low 
pres
sure

Air 
outl
et 
tem
pera
ture

Note

ON-VEHICLE SERVICE

HEATER, AIR CONDITIONER AND VENTILATION

55A-91

Cooling 
effectivene
ss is bad.

Low Low Slig

htly 
high

• Low pressure side/

high pressure side 
pressure is low.

• Outlet air 

temperature is high.

• Gas leakage is 

present to 
somewhere in 
the refrigerant 
cycle.

• Refrigerant gas 

amount is 
insufficient.

1. When the pressure gauge 

indication is close to zero, 
check the leak position, 
and then repair the 
leakage. Also, when the 
value is lower than the 
standard pressure, check if 
the gas leakage is present, 
and repair if necessary.

2. After checking the leak 

position, sufficiently 
perform the evacuation, 
then fill the new gas to the 
specified amount.

High High Slig

htly 
high

Low pressure side/high 
pressure side pressure 
is too high.

• Refrigerant 

amount is 
excessive.

• Condenser 

cooling is 
insufficient.

1. Clean the condenser fin 

(fouling, fin clogging)

2. Check the condenser fan 

motor (radiator fan) 
operation.

3. When 1 and 2 are normal, 

recover all the refrigerant. 
Then, perform a sufficient 
evacuation again, and fill 
the new gas to the 
specified amount.

High High High

• Low pressure side/

high pressure side 
pressure is too high.

• Frost or dew is 

formed to the low 
pressure side.

Expansion valve 
trouble (valve 
opened 
excessively)

Replace the expansion valve.

Nor
mal

Nor
mal

Slig
htly 
high

-

Because of the 
slight difference of 
measurement 
environment, 
secular change of 
vehicle, or others, 
it is possible that 
the outlet 
temperature 
fluctuation has 
occurred.

Check the status for a while, 
and if the status does not 
improve, recover all the 
refrigerant, then fill to the 
appropriate amount.

A/C 
system 
symptom

Measurement circumstance

Cause

Measures

Hig

pres
sure

Low 
pres
sure

Air 
outl
et 
tem
pera
ture

Note

ON-VEHICLE SERVICE

HEATER, AIR CONDITIONER AND VENTILATION

55A-92

COMPRESSOR CHECK

Trouble 
symptom

Check method/
circumstance

Cause

Measures

Abnormal 
noise from 
compressor 
main body at 
A/C operation 
(rattling 
noise)

• Refrigerant cycle gauge 

pressure check
1. Low pressure side/high 

pressure side pressure 
is high.

2. Pressure hunting 

occurs.

Abnormal noise due to 
excessive refrigerant 
charging

Fill an appropriate amount of 
refrigerant.

• Check the refrigerant 

cycle gauge pressure. 
When the pressure 
difference between the 
low pressure side and 
high pressure side is 
small, remove the 
compressor oil, and 
perform the oil judgment.

Damage to inside the 
compressor

AC610320

Compressor oil judgment result: 
Between transparent and grey/
No contamination with foreign materials

Measures: Replace only the compressor.

Measures: Replace the compressor and the rece

Compressor oil judgment result: 
Between grey and black/
Contaminated with foreign materials

AB

Compressor 
malfunction 
(belt slip)

Check the compressor 
rotation, and if a seizure or 
sticking is present, remove 
the compressor oil, then 
perform a judgment.

SIMPLE INSPECTION OF THE A/C 
PRESSURE SENSOR

M1552014700561

1. Assemble a gauge manifold on the high pressure 

service valve.

AC609413

A/C pressure sensor

AC

AC507502

MB991658

AB

A/C 
pressure 
sensor side

Harness side

2. Disconnect the A/C pressure sensor connector 

and connect the special tool test harness 
(MB991658) as shown.

 

 

 

 

 

 

 

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