Mitsubishi Evolution X. Manual - part 878

 

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Mitsubishi Evolution X. Manual - part 878

 

 

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37-35

INSPECTION

M1372011000992

PINION TOTAL ROTATION TORQUE CHECK

CAUTION

Secure the steering gear and linkage to the special mount-
ing point. Fixing the steering gear and linkage to another 
point could deform or damage the gear housing.

.

AC609890

MB991006

AB

1. Using the special tool preload socket (MB991006) to rotate 

the pinion at a rate of one turn per 4 to 6 seconds, and then 
measure the pinion total rotation torque.

Standard value: 

 

Total rotation torque: 0.6 

 1.6 N⋅ m (2.6  7.0 in-lb) 

Torque fluctuation: 0.4N

⋅ m (1.76 in-lb) or less

NOTE: 

.

During measurement, remove the bellows from the gear 
housing.

Rotate the pinion by 180

°

 in left and right directions from 

the neutral position, and measure the pinion total rotation 
torque.

2. If the measurement value is outside the standard value, 

replace the gear housing (Refer to 

P.37-36

).

TIE-ROD OSCILLATING TORQUE CHECK

.

AC000997

1. Swing the tie-rod ten times strongly.
2. Measure the oscillating resistance (oscillating torque) using 

a spring scale as shown in the figure with the tie-rod end 
facing downward.

Standard value: 

 

 18 N⋅ m (22  80 in-lb) 

{1.5 

 4.9 N⋅ m (13.2  43.4 in-lb) }

3. If the measurement is greater than the standard value, 

replace the gear housing (Refer to 

P.37-36

).

4. If the measurement value is below the standard value, 

check the ball joint for looseness or scraping feeling. If the 
ball joint swings smoothly, it is judged to be usable.

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37-36

DISASSEMBLY AND REASSEMBLY

M1372011100825

AC708310

Flare nut

58 ± 7 N·m
43 ± 5 ft-lb

27 ± 2 N·m
20 ± 2 ft-lb

5

4

6

7

2

1

3

AB

1

Removal steps 

1.

Feed pipe

>>

B

<<

2.

Tie-rod end

>>

B

<<

3.

Locking nut

>>

B

<<

4.

Clip

>>

A

<<

5.

Band

6.

Bellows

7.

Gear housing

LUBRICATION AND SEALING POINTS

AC709293 AB

Sealant: 3M

TM

 AAD Part No. 8663 or equivalent

Grease: Silicone grease

Removal steps (Continued)

POWER STEERING GEAR BOX AND LINKAGE

TSB Revision

POWER STEERING

37-37

ASSEMBLY SERVICE POINT

.

>>A<< BAND INSTALLATION

CAUTION

• Secure the rack housing, and firmly crimp the bellows 

band by the bellows band clipping tool (special tool: 
MB992209).

AC701769

MB992209

AD

Crimp the bellows band securely until the special tool 
(MB992209) contacts the stopper.

1. Using the special tool (MB992209), crimp the bellows band.

ACX01166 AC

A

2. Check that the crimping width of the band (A) is within the 

range of the standard value.

Standard value (A): 2.4 

 2.8 mm (0.09  0.11 in)

.

>>B<< TIE-ROD END/LOCKING NUT 
INSTALLATION

AC703667

198 mm (7.7in)

AC

Lock nut

Edge of bellows
assembly groove

Screw in the tie-rod to the length shown in the figure, and 
hand-tighten the locking nut.
NOTE: Install the steering gear and linkage to the body, adjust 
the toe-in, and then tighten the locking nut to the specified 
torque.

POWER STEERING OIL PUMP ASSEMBLY

TSB Revision

POWER STEERING

37-38

POWER STEERING OIL PUMP ASSEMBLY

REMOVAL AND INSTALLATION

M1372005201172

Pre-removal Operation
• Power steering fluid draining  (Refer to 

P.37-18

.)

• Engine upper cover removal (Refer to GROUP 11A − 

Camshaft 

P.11A-25

.)

• Radiator condenser tank removal (Refer to GROUP 14 − 

Radiator 

P.14-31

.)

Post-installation Operation
• Radiator condenser tank installation (Refer to GROUP 14 

− Radiator 

P.14-31

.)

• Engine upper cover installation (Refer to GROUP 11A − 

Camshaft 

P.11A-25

.)

• Drive belt tension adjustment (Refer to GROUP 11A − 

Engine Adjustment, and Drive Belt Tension Check and 

Adjustment 

P.11A-8

.)

• Power steering fluid refilling and bleeding (Refer to 

P.37-19

.)

AC704977AB

1

2

57 ± 7 N·m
42 ± 5 ft-lb

3

4

N

25 ± 4 N·m
18 ± 3 ft-lb

8

11 ± 1 N·m
8 ± 1 ft-lb 

6

4

N

5

9

7

25 ± 4 N·m
18 ± 3 ft-lb

Removal steps 

1. Generator and others belt 

(Refer to GROUP 11A 

− 

Crankshaft Pulley Removal 
and Installation 

P.11A-21

).

2. Pressure switch connector 

connection

3. Eye bolt

4. Gasket
5. Pressure hose assembly 

connection

>>

A

<<

6. Suction hose connection
7. Oil pump assembly
8. Ground connection
9. Oil pump bracket

Removal steps (Continued)

 

 

 

 

 

 

 

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