Mitsubishi Evolution X. Manual - part 237

 

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Mitsubishi Evolution X. Manual - part 237

 

 

16-1

GROUP 16

ENGINE 

ELECTRICAL

CONTENTS

CHARGING SYSTEM  . . . . . . . .

16-2

GENERAL INFORMATION . . . . . .

16-2

GENERAL SPECIFICATIONS. . . . . . . . 

16-3

SERVICE SPECIFICATIONS. . . . .

16-3

CHARGING SYSTEM DIAGNOSIS

16-3

SPECIAL TOOL . . . . . . . . . . . . . . .

16-6

ON-VEHICLE SERVICE. . . . . . . . .

16-7

GENERATOR OUTPUT LINE VOLTAGE 

 

DROP TEST  . . . . . . . . . . . . . . . . . . . . . 

16-7

OUTPUT CURRENT TEST . . . . . . . . . . 

16-8

REGULATED VOLTAGE TEST. . . . . . . 

16-10

WAVE PATTERN CHECK USING AN 
OSCILLOSCOPE. . . . . . . . . . . . . . . . . . 

16-11

GENERATOR ASSEMBLY . . . . . .

16-14

REMOVAL AND INSTALLATION  . . . . . 

16-14

DISASSEMBLY AND ASSEMBLY. . . . . 

16-16

INSPECTION . . . . . . . . . . . . . . . . . . . . . 

16-20

STARTING SYSTEM . . . . . . . . .

16-23

GENERAL INFORMATION . . . . . .

16-23

GENERAL SPECIFICATIONS. . . . . . . . 

16-24

SERVICE SPECIFICATIONS. . . . .

16-24

STARTING SYSTEM DIAGNOSIS

16-24

ON-VEHICLE SERVICE. . . . . . . . .

16-26

STARTER RELAY CHECK . . . . . . . . . . 

16-26

STARTER MOTOR ASSEMBLY  . .

16-27

REMOVAL AND INSTALLATION. . . . . . 

16-27

INSPECTION . . . . . . . . . . . . . . . . . . . . . 

16-28

DISASSEMBLY AND ASSEMBLY . . . . . 

16-30

INSPECTION . . . . . . . . . . . . . . . . . . . . . 

16-32

IGNITION SYSTEM  . . . . . . . . . 

16-34

GENERAL INFORMATION  . . . . . .

16-34

GENERAL SPECIFICATIONS . . . . . . . . 

16-35

SERVICE SPECIFICATIONS . . . . .

16-35

ON-VEHICLE SERVICE . . . . . . . . .

16-36

KNOCK CONTROL SYSTEM CHECK. . 

16-36

IGNITION COIL CHECK. . . . . . . . . . . . . 

16-36

SPARK PLUG TEST  . . . . . . . . . . . . . . . 

16-37

SPARK PLUG CHECK AND CLEANING

16-37

CAMSHAFT POSITION SENSOR CHECK

16-38

CRANKSHAFT POSITION SENSOR 

 

CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . 

16-38

IGNITION COIL. . . . . . . . . . . . . . . .

16-39

REMOVAL AND INSTALLATION. . . . . . 

16-39

CAMSHAFT POSITION SENSOR .

16-40

REMOVAL AND INSTALLATION. . . . . . 

16-40

CRANKSHAFT POSITION SENSOR

16-41

REMOVAL AND INSTALLATION. . . . . . 

16-41

KNOCK SENSOR . . . . . . . . . . . . . .

16-42

REMOVAL AND INSTALLATION. . . . . . 

16-42

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-2

CHARGING SYSTEM

GENERAL INFORMATION

M1161000101291

The charging system charges the battery with the 
generator output to keep the battery charged at a 
constant level during varying electrical load.

OPERATION 

AK400075

Voltage

Time

Approximately

AC

14.4 V

Rotation of the excited field coil generates AC volt-
age in the stator.
This alternating current is rectified through diodes to 
DC voltage having a waveform shown in the illustra-
tion above.
The average output voltage fluctuates slightly with 
the generator load condition.

When the ignition switch is turned on, current flows in 
the field coil and initial excitation of the field coil 
occurs.
When the stator coil begins to generate power after 
the engine is started, the field coil is excited by the 
output current of the stator coil.
The generator output voltage rises as the field cur-
rent increases and it falls as the field current 
decreases. When the battery positive voltage (gener-
ator S terminal voltage) reaches a regulated voltage 
of approximately 14.4 V, the field current is cut off. 
When the battery positive voltage drops below the 
regulated voltage, the voltage regulator regulates the 
output voltage to a constant level by controlling the 
field current.
In addition, when the field current is constant, the 
generator output voltage rises as the engine speed 
increases.

AK704219

Generator

B

ECM

CAN 
communication

G
S
L
FR

Battery

+

-

AB

Generator
malfunction
light

Combination 
meter

Stator coil

Stator coil

Voltage
regulator

Field coil

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-3

GENERAL SPECIFICATIONS

M1161000200518

Item

Specification

Type

Positive battery positive voltage sensing

Identification number

A3TL0081

Part No.

1800A155

Rated output V/A

12/120

Voltage regulator

Electronic built-in type

SERVICE SPECIFICATIONS

M1161000301024

Item

Standard value

Limit

Regulated voltage
(Ambient temperature at 
voltage regulator)

−20° C (−4° F)

14.2 

− 15.4

20

° C (68° F)

13.9 

− 14.9

60

° C (140° F)

13.4 

− 14.6

80

° C (176° F)

13.1 

− 14.5

Generator output line voltage drop (at 30 A) V

Maximum 0.3

Output current

70 % of normal output 
current

Field coil resistance 

Approximately 2 

− 5

Brush protrusion length mm (in)

Minimum 2 (0.08)

CHARGING SYSTEM DIAGNOSIS

M1161000700535

TROUBLESHOOTING HINTS

Generator malfunction light does not go on when the ignition 

switch is turned to ON, before the engine starts.

• Check the generator malfunction light.

Generator malfunction light does not switch off after the engine 

starts.

• Check the IC voltage regulator inside the generator.

Discharged or overcharged battery.

• Check the IC voltage regulator inside the generator.

TROUBLESHOOTING GUIDE

The charging system troubleshooting guide is shown in the fol-
lowing steps.

STEP 1.
Q: Is the battery in good condition? (Refer to GROUP 54A, 

Chassis Electrical 

 Battery  On-vehicle Service  

Battery Test 

P.54A-9

.)

YES : Go to Step 2.
NO :  Charge or replace the battery.

CHARGING SYSTEM

TSB Revision

ENGINE ELECTRICAL

16-4

STEP 2.
Q: Is the generator drive belt in good condition? (Refer to 

GROUP 00, General 

 Maintenance Service  Drive Belts 

(For Generator, Power Steering Pump and Air 
Conditioning) (Check

P.00-66

.)

YES : Go to Step 3.
NO :  Adjust the belt tension or replace the belt.

STEP 3.
Q: Does the generator malfunction light come on when the 

ignition switch is turned on?
YES : 
Go to Step 4.
NO :  Check the ignition switch. (Refer to GROUP 54A, 

Chassis Electrical 

− Ignition Switch − Ignition 

Switch 

− Inspection 

P.54A-22

).

Check the generator malfunction light and its related 

circuits.

Check the generator. (Refer to Charging System 

− 

Generator Assembly 

− Inspection 

P.16-20

).

STEP 4.
Q: Does the generator malfunction light go out after 

starting the engine?
YES : 
Go to Step 5.
NO :  Check the generator (Refer to Charging System 

− 

Generator Assembly 

− Inspection 

P.16-20

.)

STEP 5.
Q: Is an oscilloscope available?

YES : Go to Step 6.
NO :  Go to Step 7.

STEP 6.
Q: Does the oscilloscope show a normal wave pattern? 

(Refer to Charging System 

 On-vehicle Service  Wave 

Pattern Check Using an Oscilloscope 

P.16-11

.) 

YES : Go to Step 7.
NO :  Check the generator. (Refer to Charging System 

− 

Generator Assembly 

− Inspection 

P.16-20

.)

 

 

 

 

 

 

 

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