Mitsubishi Evolution X. Manual - part 163

CLUTCH PEDAL AND MASTER CYLINDER

TSB Revision

CLUTCH

21A-7

INSPECTION

CLUTCH SWITCH CHECK AND ADJUSTMENT

M1211001100464

CAUTION

Do not apply grease or lubricant to the switch and the 
switch installation section to avoid malfunction of the 
switch. In addition, do not perform work wearing gloves 
which have grease on them.

AC102416 AI

4 ± 1.0 mm
(0.16 ± 0.04 in)

No continuity

Continuity

1. Connect a circuit tester (

Ω range) to the clutch switch 

connector.

2. When continuity does not exist with the plunger pressed 

from the outer case end face by the dimension shown in the 
figure, and when continuity exists with the plunger released 
(2

Ω or less), the switch is in good condition.

INTERLOCK SWITCH OPERATING CHECK

M1211001000199

CAUTION

Do not apply grease or lubricant to the switch and the 
switch installation section to avoid malfunction of the 
switch. In addition, do not perform work wearing gloves 
which have grease on them.

AC603621

ON
8 ± 0.35 mm
(0.31 ± 0.01 inch)

OFF

AC

Shaft

1. Connect a circuit tester (

Ω range) to the clutch interlock 

switch connector.

2. If continuity exists (2

Ω or less) when the shaft is pressed to 

the value shown in the figure or more, and continuity does 
not exist when the shaft is released, the clutch interlock 
switch is in good condition.

CLUTCH CONTROL

TSB Revision

CLUTCH

21A-8

CLUTCH CONTROL

REMOVAL AND INSTALLATION

M1211001900976

Pre-removal Operation
• Strut Tower Bar Removal (Refer to GROUP 42, Strut 

Tower Bar 

P.42A-15

).

• Air Cleaner Assembly Removal (Refer to GROUP 15, Air 

Cleaner 

P.15-10

).

• Engine Control Harness Connector Bracket Removal 

(Refer to GROUP 54A, Battery 

P.54A-10

.)

• Clutch Fluid Draining

Post-installation Operation
• Engine Control Harness Connector Bracket Installation 

(Refer to GROUP 54A, Battery 

P.54A-10

.)

• Air Cleaner Assembly Installation (Refer to GROUP 15, 

Air Cleaner 

P.15-10

).

• Strut Tower Bar Installation (Refer to GROUP 42, Strut 

Tower Bar 

P.42A-15

).

• Clutch Fluid Supplying

• Clutch Line Bleeding (Refer to 

P.21A-3

).

• Clutch Pedal Check (Refer to 

P.21A-2

).

AC709624

Release fork

7

Release cylinder
bush rod

MITSUBISHI Part No.0101011 or equivalent

AB

1

4

5

2

3

15 ± 1 N·m
11 ± 1 ft-lb

24 ± 4 N·m
18 ± 3 ft-lb

Clutch line removal steps 

•

Air cleaner assembly (Refer 
to GROUP 15, Air Cleaner 

P.15-10

.)

1.

Hose clip B

<<

A

>>

>>

A

<<

2.

Clutch tube assembly A

3.

Hose clip A

<<

A

>>

>>

A

<<

4.

Clutch tube assembly B

Clutch release cylinder 
removal steps 

•

Air cleaner element, air 
cleaner intake duct, air 
cleaner body, air cleaner 
bracket (Refer to GROUP 
15, Air Cleaner 

P.15-10

.)

5.

Clutch release cylinder

CLUTCH CONTROL

TSB Revision

CLUTCH

21A-9

REMOVAL SERVICE POINTS

.

<<A>> CLUTCH TUBE ASSEMBLY DISCONNEC-
TION

AC612961AD

Clutch tube 
assembly A

Clip

Clutch master 
cylinder

O-ring

AC700413AD

Clip

O-ring

Clutch tube
assembly B

Clutch tube
assembly A

CAUTION

• Do not remove O-rings and clips from the clutch tube 

assembly and clutch master cylinder.

• When the O-ring or clip is damaged, always replace the 

relevant clutch tube assembly or clutch master cylin-
der.

INSTALLATION SERVICE POINTS

.

>>A<< CLUTCH TUBE ASSEMBLY INSTALLATION

AC612961AD

Clutch tube 
assembly A

Clip

Clutch master 
cylinder

O-ring

AC700413AD

Clip

O-ring

Clutch tube
assembly B

Clutch tube
assembly A

CAUTION

• When connecting each part, check that the O-ring and 

clip are not damaged.

• If any connection area or O-ring is dirty, clean with the 

clutch fluid.

Assemble the clips to the clutch master cylinder and clutch tube 
assembly B. Then, connect the clutch tube assembly A.

CLUTCH CONTROL

TSB Revision

CLUTCH

21A-10

INSPECTION

M1211002000352

• Check the master cylinder or clutch hose for fluid leakage.

• Check the clutch hose or tube for cracks or clogging.