Mitsubishi Lancer Evolution IX. Manual - part 299

TRANSFER

MANUAL TRANSMISSION OVERHAUL

22B-41

TRANSFER

DISASSEMBLY AND REASSEMBLY

M1222004000095

AK402153AC

1

2

4

3

5

Apply gear oil to
all moving parts
before installation.

Disassembly steps 

1.

Dust seal guide

>>

D

<<

2.

Oil seal

>>

C

<<

3.

O-ring

>>

B

<<

4.

Oil seal

>>

A

<<

5.

Oil seal

Disassembly steps (Continued)

TRANSFER

MANUAL TRANSMISSION OVERHAUL

22B-42

REASSEMBLY SERVICE POINTS
>>A<< OIL SEAL INSTALLATION

1. Apply gear oil (Hypoid gear oil API classification 

GL-5 SAE 90).

AK501989

MD998800

AB

2. Using special tool Oil seal installer (MD998800), 

press fit the oil seal into the transfer cover.

>>B<< OIL SEAL INSTALLATION

1. Apply gear oil (Hypoid gear oil API classification 

GL-5 SAE 90).

AK302773

MD999506

AB

2. Using special tool Crankshaft installer 

(MD999506), press fit the oil seal into the transfer.

>>C<< O-RING INSTALLATION

Install a O-ring to the transfer, and apply gear oil 
(Hypoid gear oil API classification GL-5 SAE 90) to 
the O-ring.

>>D<< OIL SEAL INSTALLATION

1. Apply gear oil (Hypoid gear oil API classification 

GL-5 SAE 90).

AK101417

MB990936

AE

2. Using special tool Installer adapter (MB990936), 

press fit the oil seal into the transfer.

25-1

GROUP 25

PROPELLER SHAFT

CONTENTS

GENERAL INFORMATION . . . . . . . .

25-2

SERVICE SPECIFICATION . . . . . . . .

25-2

LUBRICANTS  . . . . . . . . . . . . . . . . . .

25-2

SEALANT. . . . . . . . . . . . . . . . . . . . . .

25-2

SPECIAL TOOL  . . . . . . . . . . . . . . . . .

25-2

PROPELLER SHAFT . . . . . . . . . . . . .

25-3

REMOVAL AND INSTALLATION  . . . . . . . . 

25-3

INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . 

25-4

DISASSEMBLY AND REASSEMBLY . . . . . 

25-5

GENERAL INFORMATION

PROPELLER SHAFT

25-2

GENERAL INFORMATION

M1251000100205

A 3 way split 4-joint type propeller shaft with centre 
bearing is used.

SERVICE SPECIFICATION

M1251000300209

Item

Limit

Propeller shaft run-out mm

0.5 

LUBRICANTS

M1251000400303

Item

Specified lubricant

Quantity

Front propeller shaft sleeve yoke

DIA QUEEN LSD gear oil

As required

LJ assembly

Repair kit grease

75 

± 5 g

SEALANT

M1251000500117

Item

Specified sealant

Rubber packings for LJ assembly

3M Stud Locking 4170 or equivalent

SPECIAL TOOL

M1251000600192

Tool

Number

Name

Use

AC106983

MD998801

Bearing remover

Removal of centre 
bearing assembly