Mitsubishi Lancer Evolution VI. Manual - part 76

 

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Mitsubishi Lancer Evolution VI. Manual - part 76

 

 

BASIC BRAKE SYSTEM – 

Master Cylinder and Brake Booster

35A-6

INSTALLATION SERVICE POINTS

"

A

A

VACUUM HOSE CONNECTION

Insert securely and completely until the vacuum hose at the
engine side contacts the edge of the hexagonal part of the
fitting, and then secure by using the hose clip.

"

B

A

CLEARANCE ADJUSTMENT BETWEEN BRAKE
BOOSTER PUSH ROD AND PRIMARY PISTON

Calculate clearance A from the B, C and D measurements.
A = B – C –  D

Standard value: 0.65– 0.85 mm

If the clearance is not within the standard value range, adjust
by changing the push rod length by turning the screw of
the push rod.

Measuring
distance B

Measuring
distance D

Block
gauge

B

A

C

D

BASIC BRAKE SYSTEM – 

Master Cylinder and Brake Booster

35A-7

MASTER CYLINDER
DISASSEMBLY AND REASSEMBLY

Master cylinder kit

11

14

13

12

14

13

15

1

4

2

3

6

8

9

5

7

10

12

15

13

14

Brake fluid: DOT3 or DOT4

11

Disassembly steps

1. Reservoir cap assembly
2. Reservoir cap
3. Diaphragm
4. Filter
5. Brake fluid level sensor
6. Float
7. Reservoir stopper bolt

8. Reservoir tank
9. Reservoir seal

A

A

"

10. Piston stopper bolt

11. Gasket

A

B

"

12. Piston stopper ring
13. Primary piston assembly
14. Secondary piston assembly
15. Master cylinder body

BASIC BRAKE SYSTEM – 

Master Cylinder and Brake Booster

35A-8

DISASSEMBLY SERVICE POINTS

A

A

"

PISTON STOPPER BOLT DISASSEMBLY

Remove the piston stopper bolt, while depressing the piston.

A

B

"

PISTON STOPPER RING DISASSEMBLY

Remove the piston stopper ring, while depressing the piston.

INSPECTION

D

Check the inner surface of master cylinder body for rust
or pitting.

D

Check the primary and secondary pistons for rust, scoring,
wear, damage or wear.

D

Check the diaphragm for cracks and wear.

BASIC BRAKE SYSTEM – 

Disc Brake

35A-9

DISC BRAKE 
<EVOLUTION-VI WITH BREMBO BRAKING SYSTEM>

DISASSEMBLY AND REASSEMBLY

Front Brake

Seal & boot kit

Shim  set

Clip set

Pad set

Brake caliper kit

1

2

3

4

5

6

7

8

9

10

1

2

3

4

3

4

1

2

5

6

5

5

7

9

9

7

9

7

8

6

6

10

2

1

Disassembly steps

1. Pin
2. Cross spring
3. Pad & wear indicator assembly
4. Pad assembly
5. Shim

6. Air bleeder screw
7. Piston boot
8. Piston
9. Piston seal

10. Caliper body

 

 

 

 

 

 

 

Content   ..  74  75  76  77   ..